Page
Page
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Preface
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY
DANGER
Page
Table of Contents
Table of Contents
Chapter 2 Installation and Wiring
Preface
Chapter 5 Troubleshooting
Chapter 3 Keypad and Start Up
Chapter 4 Parameters
Appendix A Specifications
Chapter 6 Fault Code Information and Maintenance
Appendix B Accessories
B.1.1 Dimensions and Weights for Brake Resistors& Brake Units
B-17
Appendix C How to Select the Right AC Motor Drive
Chapter 1 Introduction
1.1.1 Nameplate Information
1.1 Receiving and Inspection
1.1.2 Model Explanation
1.1.3 Series Number Explanation D007M23A0 T 5
1.1.4 External Parts and Labels
Chapter 1 Introduction
Revision May 2008, ME14, SW
RST Side
1.1.5 Remove Instructions Remove Keypad Remove Front Cover
UVW Side
Chapter 1 Introduction
1.2.2 Minimum Mounting Clearances
1.2 Preparation for Installation and Wiring 1.2.1 Ambient Conditions
50mm
50mm
150mm
1 50 mm
Air Flow
B 1 50 mm B 1 50 mm
1.3 Dimensions
W W1
D1D H
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Chapter 1 Introduction
Revision May 2008, ME14, SW
Chapter 2 Installation and Wiring
DANGER
2.1 Basic Wiring Diagram
Excellent
Chapter 2 Installation and Wiring
Good Not allowed
Revision May 2008, ME14, SW
Power Supply FUSE/NFB Magnetic contactor Input AC Line Reactor
2.2 External Wiring
Zero-phase Reactor EMI Filter R/L1 S/L2 T/L3 B1 Brake Resistor B2
U/T1 V/T2 W/T3 Zero-phase Reactor Output AC Line Reactor Motor
2.3 Main Circuit 2.3.1 Main Circuit Connection
Output terminals for main circuit U, V, W
Terminals B1, B2 for connecting external brake unit
Torque
2.3.2 Main Circuit Terminals
2.4 Control Terminal Wiring Factory Settings
NPN Mode
24 +
ACM Circuit AFM
Internal Circuit ACM
0~10V Potentiometer 2mAMax
Analog inputs AVI, ACI
wind each wires 3 times or more around the core Digital inputs M0~M5
Digital outputs MO1
MO1-DCM
General
DANGER
Chapter 3 Keypad and Start Up
3.1 Keypad 3.1.1 Description of the Digital Keypad
VFD-M
Displayed Message
3.1.2 How to Operate the Digital Keypad LC-M02E
3.1.3 LC-M02E
Digital Keypad - Mounting Panel B Unit mm inch
Digital Keypad - Mounting Panel A Unit mm inch
Chapter 3 Keypad and Start Up
Revision May 2008, ME14, SW
3.3 Trial Run
3.2 Operation Method
4. Check following items
„ Check if the motor direction of rotation is correct
„ Check if acceleration and deceleration are smooth
Revision May 2008, ME14, SW
Chapter 4 Parameters
Settings
4.1 Summary of Parameter Settings
Setting
Parameter
Setting
Settings
Parameter
Explanation
Setting
Settings
Parameter
Explanation
Setting
Settings
Parameter
Explanation
Setting
Settings
Parameter
Explanation
Setting
Settings
Parameter
Explanation
Setting
Settings
Parameter
Explanation
Setting
Settings
Parameter
Explanation
Setting
Settings
Parameter
Explanation
Setting
Settings
Parameter
Explanation
Setting
Settings
Parameter
Explanation
Setting
Settings
Parameter
Explanation
4.2 Parameter Settings for Applications
REV/FWD
RUN/STOP
FWD/STOP
REV/STOP
Frequency Hold
Skip Frequency Setting
Output signal for Over-torque
Multi-function Analog Output
connecting a frequency meter or
Applications
Purpose
Source of Frequency Command
4.3 Description of Parameter Settings
Pr.00
Pr.01
Pr.03
greater than setting of Mid-Point Frequency Pr.06
Pr.04
of Mid-Point Voltage Pr.07
Pr.07
Pr.06
Pr.08
parameter must be equal to or less than Mid-Point Frequency Pr.06
Custom V/F Curve
Chapter 4 Parameters
Fan/Pump V/F Curve
Motor Spec. 60Hz
Motor Spec. 50Hz
Motor Spec. 60Hz
Motor Spec. 60Hz
Motor Spec. 50Hz
Acceleration/Deceleration characteristics
Settings 00 to
Settings 0.1 to 600.0 sec or 0.01 to 600.0 sec
Pr.14
Pr.18
Pr.17
Pr.19
Pr.20
Reverse Operation Inhibition
Pr.24
Over-voltage Stall Prevention
Pr.26
Pr.28
Pr.27
over-current Stall Prevention
during Acceleration
Pr.29
Master Frequency Min. output Freq Pr.29 Operation commandON
Pr.30
Pr.31
Pr.32
Momentary Power Loss Operation Selection
Pr.33
Pr.34
Pr.37
Pr.36
REV/FWD
RUN/STOP
STOP RUN FWD/REV
Pr.38
Pr.39
Settings
Pr.40
Pr.42
Note The External Reset has the same function as the Reset
Settings
Function
Description
while the motor is stop. Refer to Pr.15, Pr.16
Settings
Function
Description
DOWN
PLC operation
Settings
Function
Description
Settings
Function
Description
Analog Frequency Meter
Analog Output Signal
Analog Current Meter
Pr.43
Pr.45
Settings
Pr.46
Function
Power indication
Faults indication
Potentiometer Reverse Motion Enable
Desired Freq. Attained & Preset Freq. Attained
Pr.47
Pr.48
+10V DC or 4 to 20mA DC. Refer to the following examples
The whole scale of the potentiometer may be used as desired. In addition to the signals 0 to 10V and 4 to 20mA, other popular voltage signals include 0 to 5V, 20 to 4mA or that under
This example also uses negative bias and includes a potentiometer frequency gain to allow the AC drive to reach the Maximum Output Frequency
Pr.53
Pr.52
Pr.54
Pr.55
Pr.59
Pr.58
Pr.61
Pr.60
Pr.62
Pr.64
Pr.66
Pr.65
Pr.68
Pr.67
Pr.69
Pr.70
Third Most Recent Fault Record
Present Fault Record
Pr.73
Pr.74
PLC Operation Mode
Parameter Lock and Configuration
Pr.76
Pr.77
Example 1 Pr.78 = 01 Execute one cycle through the PLC program
Example 3 Pr.78 = 03 Execute one cycle step by step
Example 2 Pr.78 = 02 Continuously executes program cycles
Chapter 4 Parameters
Revision May 2008, ME14, SW
Example 5 Pr.78 = 01 Execute one cycle through the PLC program
Application Note
Pr.81
Pr.80
Pr.82
Pr.83
Transmission Speed Baud rate
Pr.89
Pr.92
Communication Protocol
2. Data Format
1 +15V 2 GND 3 SG- 4 SG+ 5 NC 6 1 6 for communication
3. Communication Protocol
3.2 ASCII mode
8.N.2Pr.92=3
8.E.1Pr.92=4
RTU mode
RTU mode
ASCII mode
RTU mode
ASCII mode
ASCII Mode
ASCII mode
RTU Mode
RTU mode
whilelength-- regcrc = *data++ forj=0j8j++
Content
Content
void main
Accel 1 to Accel 2 Frequency Transition
Pr.93
Pr.94
Pr.95
Pr.98
Pr.97
Pr.99
Pr.100
Auto Tune Motor parameters
Pr.103
Pr.104
R1 Value
Pr.105
Control Mode
Pr.106
Pr.107
Pr.112
Pr.113
Cooling Fan Control
Integral Time
PID Feedback Terminal Selection
Targeted +
value
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Page
External Up/Down Selection
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Page
Reserved
Communication Mode Selection
Pr.155
Pr.156
Chapter 4 Parameters
communication mode, whereas 1 is to select MODBUS mode
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Chapter 4 Parameters
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5.1 Over Current OC
Chapter 5 Troubleshooting
Over-current during acceleration
Over-current during deceleration
5.3 Over Voltage OV
5.2 Ground Fault
Ground fault
Chapter 5 Troubleshooting
5.4 Low Voltage Lv
5.6 Overload
5.5 Over Heat OH1
Chapter 5 Troubleshooting
Check for correct settings at
5.7 Keypad Display is Abnormal
5.8 Phase Loss PHL
Check if all connectors are connect correctly and no noise is present
Check wiring at R, S and T terminals
Chapter 5 Troubleshooting
5.9 Motor cannot Run
Chapter 5 Troubleshooting
5.10 Motor Speed cannot be Changed
5.12 The Motor does not Run as Expected
5.11 Motor Stalls during Acceleration
Chapter 5 Troubleshooting
settings
5.14 Environmental Condition
5.13 Electromagnetic/Induction Noise
5.15 Affecting Other Machines
Chapter 6 Fault Code Information and Maintenance
6.1 Fault Code Information
6.1.1 Common Problems and Solutions
Fault Descriptions
Fault Name
Chapter 6 Fault Code Information and Maintenance
Corrective Actions
Fault Descriptions
Fault Name
Fault Descriptions
Fault Name
6.2 Maintenance and Inspections
6.1.2 Reset
Maintenance
Maintenance
DANGER
Ambient environment
Keypad
Terminals and wiring of main circuit
Transformer and reactor of main circuit
Maintenance
Maintenance
Cooling fan of cooling system
Check Items
Rating
Appendix A Specifications
Input
Appendix A Specifications
Characteristics
Operating
Enviromental
Appendix A Specifications
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B.1 All Brake Resistors & Brake Units Used in AC Motor Drives
Appendix B Accessories
9. Definition for Braking Usage ED%
B.1.1 Dimensions and Weights for Brake Resistors& Brake Units
Dimensions are in millimeter
Appendix B Accessories
Revision May 2008, ME14, SW
Appendix B Accessories
Note Please select enough current capacity of NFB
B.2 Non-fuse Circuit Breaker Chart
B.3 Fuse Specification Chart
B.4.2 AC Output Reactor Recommended Value
B.4 AC Reactor B.4.1 AC Input Reactor Recommended Value
B.4.3 Applications
large-capacity
power
small-capacity
AC motor drive
B.5 Zero Phase Reactor RF220X00A
Diagram A
Diagram B
RC-01 terminal block wiring connections VFD-M I/O block
B.6 Remote Controller RC-01
Appendix B Accessories
AFM GND AVI +10V GND M2 M0 M1 M3
B.7.2 Explanation of Display Message
B.7 PU06 B.7.1 Description of the Digital Keypad VFD-PU06
RESET
STOP
B.7.3 Operation Flow Chart
XX-XX
XXXXX -ERR- -END
B.8 AMD - EMI Filter Cross Reference
Installation
General precaution
Choose suitable motor cable and precautions
The length of motor cable
Appendix B Accessories
B.8.1 Dimensions
EMI Filter RF015M21AA / RF022M43AA
EMI Filter RF022M21BA / RF075M43BA
EMI Filter 40TDS4W4B Used on 5-7.5 HP/230V Three Phase Models
EMI Filter 16TDT1W4S Used on 0.5-3 HP/230V Three Phase Models
Appendix B Accessories
B-18
Appendix B Accessories
B.9 Din Rail B.9.1 Din Rail-DR01 Adapter
Units mm inch Models VFD004M21A/23A, VFD007M21A/23A, VFD015M21A/23A
Revision May 2008, ME14, SW
B.9.2 Din Rail-DR02 Adapter
Related Specification
Appendix C How to Select the Right AC Motor Drive
n T + n s k s − 1 = P C 1 ⎢ ⎢
C.1 Capacity Formulas
n T + I M ⎢1+
≤ the rated current of AC motor drive A
k ⋅ IM ≤ the rated current of AC motor drive A
Symbol explanation
k ⋅ 3 ⋅VM ⋅ IM ⋅10−3 ≤ the capacity of AC motor drivekVA
cosϕ
C.2 General Precaution
Parameter Settings Note
Selection Note
torque%
C.3 How to Choose a Suitable Motor
25% 40% 60% 100
continuous
Special motors
„ To avoid resonances, use the Skip frequencies
Motor torque
Power Transmission Mechanism
Appendix CHow to Select the Right AC Motor Drive
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