5–6

Dynamic Braking

Dynamic Braking

Introduction

The purpose of dynamic braking is to improve the ability of the inverter

 

to stop (decelerate) the motor and load. This becomes necessary when an

 

application has some or all of the following characteristics:

 

• High load inertia compared to the available motor torque

 

• The application requires frequent or sudden changes in speed

 

• System losses are not great enough to slow the motor as needed

 

When the inverter reduces its output frequency to decelerate the load, the

 

motor can temporarily become a generator. This occurs when the motor

 

rotation frequency is higher than the inverter output frequency. This

 

condition can cause the inverter DC bus voltage to rise, resulting in an

 

over-voltage trip. In many applications, the over-voltage condition

 

serves as a warning signal that we have exceeded the deceleration

 

capabilities of the system. SJ300 inverters rated 15hp (11kW) and below

 

have a built-in braking unit that sends the regenerative energy from the

 

motor during deceleration to the optional braking resistor(s). External

 

braking units may also be used if higher braking torques and/or duty

 

cycles are required. The dynamic braking resistor serves as a load, devel-

 

oping heat to stop the motor just as brakes on an automobile develop

 

heat during braking.

 

The braking resistor is the main component of a braking resistor assem-

 

bly, which includes an integral thermal fuse and thermally activated

 

alarm relay for safety. However, be careful to avoid overheating its resis-

 

tor. The thermal fuse and thermal relay are safeguards for extreme condi-

 

tions, but the inverter can maintain braking usage in a safe zone.

Braking

Resistor

Motor Control

Accessories

 

 

Dynamic Braking Usage Ratio

The inverter controls braking via a duty cycle method (percent of the time braking is ON versus total time). Parameter B090 sets the dynamic braking usage ratio. In the graph to the right, the example shows three uses of dynamic braking in a 100-second period. The inverter calculates the average percentage usage in that time (duty cycle %). The percentage of usage is proportional to the heat dissipated. If the duty cycle is greater than the B090 parameter setting, the inverter enters the Trip Mode and turns OFF the frequency output.

BRD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON

 

t1

 

 

 

 

t2

 

 

 

 

t3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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100s

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

t

 

Duty cycle =

(t1 + t2 + t3 +

) ⋅ 100

B90

 

 

 

 

 

 

 

 

 

 

 

100 seconds

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Please note the following (for SJ300–004LF/HF to SJ300–110LF/HF).

When B090 is set for 0%, dynamic braking is not performed.

When the duty cycle value exceeds the limit set by B090, the inverter will trip (ending the dynamic braking).

The cable from the external resistor to the inverter must not exceed 5 m (16 ft.) length.

The wires from the DB resistor to the inverter must not be bundled together with control or signal wires.

NOTE: Inverters rated 20hp (15kW) and above (SJ300–150LF/HF to SJ300–550LF/1320HFE/ 1500HFU) do not include an internal braking unit. Parameters B090, B095, and B096 do not apply to these models.