SJ300 Series Inverter Instruction Manual
Manual Number: NB613XJ
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Safety Messages
WARNING:
CAUTION:
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Installation—Cautionsfor Mounting Procedures
Wiring—Warningsfor Electrical Practices and Wire Specifications
Wiring—Cautionsfor Electrical Practices
Powerup Test Caution Messages
Warnings for Operations and Monitoring
Cautions for Operations and Monitoring
Warnings and Cautions for Troubleshooting and Maintenance
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General Caution
Terminal Tightening Torque and Wire Size
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Fuse and Circuit
Breaker Sizes
Ampere Rating
for Fuse or
Wire Connectors
Table of Contents
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Revision History Table
No
Revision Comments
Date of Issue
Operation
Manual No
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Getting Started
Main Features
Digital Operator
Interface
Components
Removable Components
Specifications
Label and Agency
Approvals
Model Number Convention
class inverters
class inverters
400V Class Specifications
Note 1:
Note 2:
Note 3:
Note 4:
Note 5:
General
General Specifications
Signal Ratings
Signal / Contact
Ratings
Derating Curves
SJ300 1.5 to 22 kW at 50 deg. C ambient
SJ300 30 to 55 kW at 50 deg. C ambient
SJ300 30 to 55 kW at 50 deg. C ambient, continued
Amps
Rated
% of
SJ300 75 to 150 kW at 50 deg. C ambient
The Purpose of Motor Speed Control for Industry
What is an
Inverter
Torque and
Constant Volts
Inverter Input and
Three-Phase
Power
TIP:
Inverter Output to the Motor
Intelligent
Functions and
Braking
Velocity Profiles
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Motor type
Motor size
Inverter Mounting
and Installation
Unpacking and Inspection
Main Physical Features
First-level
access
Second-level
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Inverter
Step 1:
Choosing a
Mounting
Location
Ensure Adequate Ventilation
Step 2:
SJ300
Keep Debris Out of Inverter Vents
Step 3:
Check Inverter
Dimensions
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Prepare for Wiring
Step 5:
Determining Wire and Fuse Sizes
Brake Res
Models
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Dimensions and
Torque Specs
Inverter Models
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Wire the Inverter Input to a Supply
Step 6:
–004LFU, –007to –055LFU/HFE, HFU
–075LFU/HFE,HFU
–110LFU/HFE,HFU
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Wire the Inverter Output to Motor
Perform the Powerup Test
Goals for the Powerup Test
Pre-testand
Operational
Precautions
Powering the
Parameter Editing and Controls
Function Key
Up/Down
Keys
Store
Keys, Modes, and Parameters
Type (Category) of Function
Mode to Access
PGM LED
Group
Keypad Navigational Map
Monitor Mode
Program Mode
Selecting Functions and Editing Parameters
Setting the Motor Base Frequency
Action
Display
Func./Parameter
A 0 0
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Monitoring Parameters with the Display
Output frequency (speed) monitor
H – – –
Running the Motor
Powerup Test Observations and Summary
Step 10:
Error Codes
E X
Acceleration and Deceleration
Configuring 3 Drive Parameters
Programming
Keypads
Parameter
Cables (for optional
Part
Inverter Front Panel Keypad
Key and Indicator Legend
Keypad
Navigational Map
Inverter Control Algorithms
Monitoring
Functions
“D” Function
SRW Display
and Units
Trip Event and
Error Monitoring
“F” Function
Basic Parameter Settings
“A” Function
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Analog Input Settings
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Multi-speedand
Jog Frequency
Settings
Inverter Torque Control Algorithms
Torque Boost –
V/f
Free-setting
Vector Control with Encoder Feedback –
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DC Braking Settings
When starting
Internal DC braking
External DC braking
Derating of DC Braking
Frequency- related Functions
Jump Frequencies –
Acceleration Pause Function
PID Control
Automatic
Regulation (AVR)
Function
Energy Savings
Mode / Optimal
Second
Acceleration and
Deceleration
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Accel/Decel Characteristics
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Additional
Analog Input
Restart Mode and
Phase Loss
“B” Function
Electronic
Thermal Overload
Alarm Setting
Function/Description
Data or Range
Function Code
Reduced Torque Characteristic
Constant Torque Characteristic
Free Thermal Characteristic
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Restriction
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Mode
B031
[SFT]
Standard Parameters
F001 and
Miscellaneous
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Free-settingV/f Pattern
External Brake Control
Input Terminal Configuration
7]
Functions and Options
“C” Function
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Intelligent Input
Overview
6, 7, or
Summary Table
Input Function Summary Table
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Output Terminal
Configuration
Output Summary Table
Output Function Summary Table
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Analog Summary Table
Analog Output Function Summary Table
Corresponding Signal
Output Function
Adjustment
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Serial Communications
Analog Signal
Calibration
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Inverter Torque Control Algorithms
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“P” Function
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“U” Function
Programming Error
Parameter out of bounds
Boundary defined by
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Operations
and Monitoring
Related functions
Intelligent terminals
Electrical interfaces
Cautions for
Operating
Procedures
Warnings for
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Example Wiring
Specifications of
Control and Logic
Connections
Terminal Name
Ratings and Notes
Terminal Listing
Intelligent INPUTS
Intelligent OUTPUTS
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Input Wiring Examples
Wiring Diagram Conventions
Be sure the
jumper position and return terminal used match your application wiring needs
Forward Run
Stop and Reverse
Multi-SpeedSelect
Multi
Input Function
Override Feature
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Command
External Signal for DC Injection Braking
Set Second or
Third Motors
Two-stage
Free-run
Stop
External Trip
Input
Unattended Start Protection
Commercial
Power Source
Switching
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Current/Voltage
Select
Reset Inverter
Thermistor
Thermal
Protection
Three-wire
Operation
PID ON/OFF and PID Clear
Internal Speed
Loop Gain
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Remote Control
Up and Down
Force Operation from Digital Operator
Overload Restriction
OLR Parameter Selection
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Torque Limit
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External Brake Control Function
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Expansion Card Input Signals
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Run Signal
outputs:
Frequency Arrival Signals
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Advance Notice
Output Deviation for PID Control
Alarm Signal
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Over-torque
Instantaneous
Power Failure
Under-voltage
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Torque Limit Signal
Run Time
Power-OnTime
Over Signals
Thermal Warning Signal
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Thermal Warning Output
Brake Control Signals
Expansion Card Output Signals
Input Terminal Signals
Input Filter
A006
A005
ExternalFrequency
Trim Frequency
Reverse avail
Wiring Examples
Voltage Input
Bipolar Voltage Input
Current Input
[FM] Terminal
Waveform
Full Scale Value
PWM Signal Type
FM Signal Type
[AM] and [AMI] Terminals
Default
Sensorless Vector Control –
Sensorless Vector Control, 0Hz Domain –
Vector Control with Feedback –
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Auto-tuningof Motor Constants
Auto-tuningProcedure
Preparation for
Procedure –
Adaptive Auto- tuning of Motor Constants
Trip during
auto-tuning
•Power loss or stop during auto-tuning– If the auto-tuning
Free V/F setting –
Manual Setting of Motor Constants
Sensorless Vector Control with Feedback –
Operation Status
Symptom
Adjustment
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Simultaneous Connections
Inverter Configuration for Multiple Motor Types
Parameter Codes
1st motor
2nd motor
3rd motor
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Inverter System
Accessories
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AC Reactors, Input Side
AC Reactor or LCR Filter, Output Side
Example calculation:
Zero-phase
Reactor (RF
Noise Filter)
EMI Filter
Ferrite Core
Expansion Cards
Dynamic Braking Usage Ratio
SJ300
Selection Tables
1/2 to 15 hp (0.4 to 11 kW)
Braking Unit
Performance Versus External Braking Units
20 to 200 hp (15 to 1500 kW)
Without
With Braking Unit
Selecting a Braking Resistor
200V Class
400V Class
external
Example configuration
x (quantity)
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Troubleshooting 6 and Maintenance
Safety Messages
General Precau
tions and Notes
Inspection Items
Troubleshooting
Tips
Symptom/condition
Probable Cause
Solution
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Fault Detection and Clearing
Error Status Codes
Error Codes
E07.2
Status
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Monitor Menu
Trip History
Current Trip
Conditions
Action
Display
Func./Parameter
Monthly and
Yearly Inspection
Chart
Inspection
Item Inspected
Megger Test
Spare parts
Capacitor Life Curve
Part description
Quantity
Used
Capacitor Replacement
Fan Assembly
Replacement
General Inverter
Measurements
Circuit location
Measuring
Reference Value
Three-phasemeasurement diagram
Voltage measurement with load
Voltage measurement without load
IGBT Test Method
Warranty Terms
Glossary and Bibliography
Ambient
Temperature
Arrival Frequency
Auto-tuning
Base Frequency
Diode
Duty Cycle
Error
EMI
Four-quadrantoperation
Isolation
Transformer
Jump Frequency
Line Reactor
Momentum
Reactance
Rectifier
Regenerative Braking
Regulation
Reverse Torque
Thermal Switch
Three-phasePower
Transistor
Trip
Watt Loss
SerialB Communications
Specifications
User-selectable
Serial Connection
Diagrams
Serial Network
Introduction to
Command
Command –
Element
Size
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Command – 0A
Command – 0B
Inverter Affirmative Reply
Inverter Negative Reply
Error Description
Block Check
Code (BCC)
ASCII Code Table
Character
ASCII Code
Communication Test Mode
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Drive Parameter
Settings Tables
Main Profile
“F” Group Parameters
Default Setting
Standard
“A” Group Parameters
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Fine Tuning
“B” Group Parameters
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“C” Group Parameters
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Motor Constants
“H” Group Parameters
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Expansion Card
“P” Group Parameters
User-selectable
Menu Functions
CE–EMC
Installation
Guidelines
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6.Follow safety measures in the filter installation
SJ300 inverter with footprint-typefilter
SJ300 inverter with book-typefilter
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Index