PROsine Inverter/Charger
User’s Manual
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User’s Manual
PROsine 2.0 Inverter/Charger
About Xantrex
Trademarks
Notice of Copyright
Exclusion for Documentation
About This Manual
Purpose
Scope
Audience
Specifications Appendix A contains specifications and performance graphs for the PROsine and the display panel
Conventions Used
Abbreviations and Acronyms
Related Documents
Related Information
Page
Important Safety Instructions
WARNINGLimitations on use
Explosive gas precautions
Precautions When Working With Batteries
WARNING Explosion hazard
WARNING Explosion or fire hazard
9. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eye, immediately flood it with running cold water for at least twenty minutes and get medical attention immediately
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Contents
3 Installation
1 Introduction
2 Product Orientation
4 Configuration
Step 5 Configuring the Output Neutral Bonding System
6 Troubleshooting
5 Operation
7 Series Operation
A Specifications
B System Diagrams
C Charging Algorithms
Figures
Page
Tables
xviii
1 Introduction
Your PROsine
The Heart of a Sophisticated, Independent Power System
Inverting
Charging
Power System Management
Materials List
p DC Wiring Enclosure
Important For Marine Installations
Figure 1-1 PROsine Materials as Shipped
PROsine 2.0 InverterCharger Battery temperature sensor
Quick Installation Guide Quick Reference Card ABYC Warning Label
Default Values for the PROsine System
Table 1-1 PROsine Default Values
Adjustable From the Configure PROsine-Basic Menu
Adjustable From the Configure PROsine-Advanced Menu
Table 1-1 PROsine Default Values
Adjustable From the Configure Battery Menu
PROsine system PROsine features. Start on page
Display panel features. Start on page
Battery temperature sensor. See page
2 Product Orientation
PROsine Features
AC End
AC End View Blank Panel Option
Feature
AC Panel Options
c d e f
DC End
DC End
Feature
DC Terminal Covers
Figure 2-4 DC Terminal Cover Top View on Left Bottom View on Right
PROsine Features
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Display Panel Features
DISPLAY Mode Switch
Switch Position
Description
INVERTER Switch
INVERTER LEDs
This switch is active in all Display modes ON, OFF, CONFIGURE
Switch Position
CHARGER Switch
CHARGER LEDs
Switch Position
Description
Configuration Mode
LCD Panel
Data Display Mode
PROsine Battery 12.0V +10A 22C
Menu Navigation and Data Selection Buttons
Battery Temperature Sensor
Figure 2-6 Battery Temperature Sensor
Feature
3 Installation
Safety Instructions
Installation Codes
WARNING Shock hazard
Installation Tools and Materials
Installation Procedures
Step 1 Designing the Installation
AC shorepower
AC Distribution
copper and must be rated 75C minimum. The cables should be terminated
Table 3-2 Required DC Cable and Fuse Size
properly when connected to the AC output of the PROsine
Step 2 Choosing a Location for the PROsine
WARNING Fire and explosion hazard
WARNING Fire hazard
Step 3 Mounting the PROsine
To mount the PROsine
Step 4 Connecting the AC Input Wires
General AC Wiring Considerations
WARNING Fire, Shock and Energy hazards
AC Input Connections
To make the AC input connections
Step 5 Configuring the Output Neutral Bonding System
WARNING Fire and Shock hazard
AC Output Neutral-to-Ground Bonding System
To disable the system, move the screw to the other hole
Step 6 Connecting the AC Output Wires
Connections for Hardwire Option
To make the AC output wiring connections
Connections for Single Hardwire Output With GFCI
Figure 3-6 Single Hardwire Output With GFCI
To make the AC output wiring connections
WARNING Shock hazard
Step 7 Connecting the DC Cables
Figure 3-7 DC End
WARNING Fire hazard
To make the DC connections
DC Grounding
To connect the DC ground
Step 8 Mounting the Display Panel
To mount the display panel
Step 9 Connecting the Battery Temperature Sensor
Mounting to the Negative Battery Terminal
To mount the sensor on the negative battery terminal
WARNING Energy and Explosion hazard
1. Decide which battery is to be monitored
Mounting to the Side of the Battery Case
To mount the sensor on the battery case
Step 10 Connecting the Remote Shutdown
Installation Steps
To connect the remote shutdown feature
WARNING Shock hazard
Next Steps
Installation
3-26
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4 Configuration
Part 1 General Configuration Information
Entering Configure Mode
Entering Installer-Only Mode WARNING Fire hazard
To enter Configure mode
Changing Settings
To change system settings
To change the Audible Alarm to All Faults
To adjust the Breaker Size setting
Part 2 Configuration Menus and Screens
Resetting to Factory Defaults
To reset the PROsine to the factory defaults
3. Press Down t MENU until Configure PROsine-Advanced Menu appears
Configure PROsine-Advanced
Configure Battery
Diagnostics
Table 4-1 Menu Structure-Overview
Part 3 Configuration Options
Clear Errors in PROsine
Menu Choices or Information Displayed
Configure PROsine-Basic Menu
Menu Choices or Information Displayed
WARNING Fire hazard
Configure PROsine-Advanced Menu
255W
Menu Choices or Information Displayed
from 10-16Vdc
Part 3 Configuration Options
Auto Restart After Error
WARNING Shock hazard
Configure Display Panel Menu
minutes
Menu Choices or Information Displayed
Configure Battery Menu
Access
Menu Display
Menu Items
WARNING Risk of Fire or Explosion
Menu Choices or Information Displayed
Page
Page
Charger Type
Diagnostics Menu
Menu Choices or Information Displayed
Next Steps
View Last 10 Panel
5 Operation
Part 1 System Startup Check
To test the charging and inverting functions
ON/OFF/REMote Control of PROsine Operation
Part 2 Operating Considerations
Fan Operation
Hysteresis
NOTE, this hysteresis is adjustable, see Chapter 4, “Configuration”
Power Output
Part 3 Operation in Inverter Mode
Load Sensing Mode
Operating Limits for Inverter Operation
Input Voltage
Part 4 Operation in Charger Mode
Operation in Equalization Mode WARNING Explosion hazard
To operate the PROsine in Charger mode
WARNING Explosion hazard
Equalization Procedure
To equalize your batteries
Power Share
Operating Limits for Charger Operation
WARNING Fire hazard
5. During equalization, measure the S.G
PROsine Battery
Part 5 Display Mode Screens
6 Troubleshooting
Chapter 6 describes how to troubleshoot the PROsine
General Troubleshooting Guidelines on page
Shutdown / Restart Without Error Message on page
General Troubleshooting Guidelines
WARNING Shock and Energy hazard
Shutdown / Restart Without Error Message
Resetting PROsine Operation
AC Bad Causes
Table 6-1 AC Bad Causes
Warning Messages
Table 6-2 Warning Messages
Warning Message
Details
Action
Error Messages
Internal nnnn
Table 6-3 Error Messages
Error Message
Error Messages
Details
Table 6-3 Error Messages
Error Message
Details
Action
Display Panel Faults
Internal Error nnnn
Unexplained Faults
Table 6-5 Unexplained Faults
Error
Details
Inverter Applications
Resistive Loads
Motor Loads
Long Transfer Times
Problem Loads
Chapter 7 provides information about installing and operating two
Installing a series system on page
Configuring a series system on page
7 Series Operation
Designing a Series System
System Overview
System Components
Figure 7-1 Two PROsine Series Operation System
Battery
Designing a Series System
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Battery Disconnect and Over-Current Protection Requirements
AC Input
AC Output
Series Sync Connection
Installing a Series System
Connecting AC Input Wiring
To connect each PROsine to the utility 120/240Vac split-phase supply
WARNING Fire, Shock, and Energy hazard
Connecting AC Output Wiring
Configuring the Inverter Output Neutral Bonding
Connecting the DC Cables
To connect each PROsine to the load panel
Connecting the DC Ground
Installing the Display Panels
Installing the Battery Temperature Sensors
Installing the Series Sync Cable
To install the series sync cable
WARNING Explosion hazard
Configuring a Series System
To configure the series system
Series System Startup Test
To test the system’s inverting and charging functions
Series System Operation
Invert Mode
Charge Mode
Series Operation
7-12
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A Specifications
Appendix A contains specifications and performance graphs for the
Specifications subject to change without notice
PROsine and the display panel
Electrical Specifications Invert Mode
DC Input
AC Output
Other
Electrical Specifications Charge Mode
AC Input
DC Output
Other
Environmental Specifications
System
Regulatory Approvals
Inverter Overload Operation
Typical Inverter Efficiency
Time to Shutdown vs. Current
Inverter Efficiency
Invert Power Derating vs. Ambient Temperature
Inverter Output Power vs. Ambient Temperature
PROsine Charger Output Current vs. AC Input Voltage
PROsine Dimensions
Figure A-1 PROsine Dimensions
PROsine Dimensions
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B System Diagrams
Residential backup. See page B-2 Marine installations. See page B-3
Residential Backup System
Marine System
« ¿Ð
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Battery Type-Charge Algorithm Guide. See page C-3
C Charging Algorithms
Appendix C provides information about the charging algorithms for
PROsine Charge Algorithms. See page C-2
Charge Algorithms
Table C-1 Charge Algorithms
For example, generic gel float voltage at 50 will be
Bulk / Absorption
Battery Type-Charge Algorithm Guide
Table C-2 Battery Type - Charge Algorithm Guide
Table C-2 Battery Type - Charge Algorithm Guide
Warranty and Return Information
Warranty
Disclaimer
Product
Exclusions
Return Material Authorization Policy
Return Procedure
Out of Warranty Service
Information About Your System
Index
Page
AC In 2-6
On/Off/Rem switch 2-2, 3-10, 3-24, 5-2, 5-3, 5-7
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warranty out of warranty service WA-3 terms and conditions WA-1
wire sizes, AC
wiring enclosure, DC 3-3, 3-18 wiring, separation of AC and DC
Index
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Xantrex Technology Inc
1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct
1 800 994 7828 Fax toll free NA
445-0089-01-01
