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Xantrex Technology PROsine 2.0 user manual Introduction

Models: PROsine 2.0

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1 Introduction

Chapter 1 introduces you to the PROsine, explains the inverting, changing and power system management functions

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Xantrex Technology PROsine 2.0 user manual Introduction

Contents

User’s Manual PROsine Inverter/ChargerPage PROsine 2.0 Inverter/Charger User’s ManualTrademarks About XantrexNotice of Copyright Exclusion for DocumentationPurpose About This ManualScope AudienceSpecifications Appendix A contains specifications and performance graphs for the PROsine and the display panel Abbreviations and Acronyms Conventions UsedRelated Documents Related InformationPage WARNINGLimitations on use Important Safety InstructionsPrecautions When Working With Batteries Explosive gas precautionsWARNING Explosion hazard WARNING Explosion or fire hazard9. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eye, immediately flood it with running cold water for at least twenty minutes and get medical attention immediately Page 3 Installation Contents1 Introduction 2 Product OrientationStep 5 Configuring the Output Neutral Bonding System 4 Configuration6 Troubleshooting 5 Operation7 Series Operation A Specifications B System DiagramsC Charging Algorithms Figures Page Tables xviii 1 Introduction Your PROsine Inverting The Heart of a Sophisticated, Independent Power SystemCharging Power System Management Materials List p DC Wiring Enclosure Figure 1-1 PROsine Materials as Shipped Important For Marine InstallationsPROsine 2.0 InverterCharger Battery temperature sensor Quick Installation Guide Quick Reference Card ABYC Warning LabelTable 1-1 PROsine Default Values Default Values for the PROsine SystemAdjustable From the Configure PROsine-Basic Menu Adjustable From the Configure PROsine-Advanced MenuAdjustable From the Configure Battery Menu Table 1-1 PROsine Default ValuesDisplay panel features. Start on page PROsine system PROsine features. Start on pageBattery temperature sensor. See page 2 Product OrientationAC End PROsine FeaturesAC End View Blank Panel Option FeatureAC Panel Options DC End c d e fDC End FeatureFigure 2-4 DC Terminal Cover Top View on Left Bottom View on Right DC Terminal CoversPROsine Features 445-0089-01-01Display Panel Features DISPLAY Mode Switch Switch PositionDescription INVERTER LEDs INVERTER SwitchThis switch is active in all Display modes ON, OFF, CONFIGURE Switch PositionCHARGER LEDs CHARGER SwitchSwitch Position DescriptionLCD Panel Configuration ModeData Display Mode PROsine Battery 12.0V +10A 22CMenu Navigation and Data Selection Buttons Battery Temperature Sensor Figure 2-6 Battery Temperature SensorFeature 3 Installation Safety Instructions Installation CodesWARNING Shock hazard Installation Procedures Installation Tools and MaterialsStep 1 Designing the Installation AC shorepower AC Distribution Table 3-2 Required DC Cable and Fuse Size copper and must be rated 75C minimum. The cables should be terminatedproperly when connected to the AC output of the PROsine Step 2 Choosing a Location for the PROsine WARNING Fire and explosion hazardWARNING Fire hazard To mount the PROsine Step 3 Mounting the PROsineStep 4 Connecting the AC Input Wires General AC Wiring ConsiderationsWARNING Fire, Shock and Energy hazards To make the AC input connections AC Input ConnectionsStep 5 Configuring the Output Neutral Bonding System WARNING Fire and Shock hazardAC Output Neutral-to-Ground Bonding System To disable the system, move the screw to the other hole Step 6 Connecting the AC Output Wires Connections for Hardwire OptionTo make the AC output wiring connections Figure 3-6 Single Hardwire Output With GFCI Connections for Single Hardwire Output With GFCITo make the AC output wiring connections WARNING Shock hazardStep 7 Connecting the DC Cables Figure 3-7 DC EndWARNING Fire hazard To make the DC connections To connect the DC ground DC GroundingTo mount the display panel Step 8 Mounting the Display PanelMounting to the Negative Battery Terminal Step 9 Connecting the Battery Temperature SensorTo mount the sensor on the negative battery terminal WARNING Energy and Explosion hazard1. Decide which battery is to be monitored To mount the sensor on the battery case Mounting to the Side of the Battery CaseInstallation Steps Step 10 Connecting the Remote ShutdownTo connect the remote shutdown feature WARNING Shock hazardNext Steps Installation 3-26445-0089-01-01 4 Configuration Entering Configure Mode Part 1 General Configuration InformationEntering Installer-Only Mode WARNING Fire hazard To enter Configure modeTo change system settings Changing SettingsTo change the Audible Alarm to All Faults To adjust the Breaker Size settingResetting to Factory Defaults Part 2 Configuration Menus and ScreensTo reset the PROsine to the factory defaults 3. Press Down t MENU until Configure PROsine-Advanced Menu appearsConfigure Battery Configure PROsine-AdvancedDiagnostics Table 4-1 Menu Structure-OverviewPart 3 Configuration Options Clear Errors in PROsineMenu Choices or Information Displayed Configure PROsine-Basic Menu Menu Choices or Information DisplayedWARNING Fire hazard Configure PROsine-Advanced Menu 255WMenu Choices or Information Displayed Part 3 Configuration Options from 10-16VdcWARNING Shock hazard Auto Restart After ErrorConfigure Display Panel Menu minutesMenu Choices or Information Displayed Access Configure Battery MenuMenu Display Menu ItemsMenu Choices or Information Displayed WARNING Risk of Fire or ExplosionPage Page Charger Type Menu Choices or Information Displayed Diagnostics MenuView Last 10 Panel Next Steps5 Operation To test the charging and inverting functions Part 1 System Startup CheckPart 2 Operating Considerations ON/OFF/REMote Control of PROsine OperationFan Operation HysteresisNOTE, this hysteresis is adjustable, see Chapter 4, “Configuration” Part 3 Operation in Inverter Mode Power OutputLoad Sensing Mode Operating Limits for Inverter OperationInput Voltage Operation in Equalization Mode WARNING Explosion hazard Part 4 Operation in Charger ModeTo operate the PROsine in Charger mode WARNING Explosion hazardTo equalize your batteries Equalization ProcedureOperating Limits for Charger Operation Power ShareWARNING Fire hazard 5. During equalization, measure the S.GPart 5 Display Mode Screens PROsine BatteryChapter 6 describes how to troubleshoot the PROsine 6 TroubleshootingGeneral Troubleshooting Guidelines on page Shutdown / Restart Without Error Message on pageWARNING Shock and Energy hazard General Troubleshooting GuidelinesResetting PROsine Operation Shutdown / Restart Without Error MessageAC Bad Causes Table 6-1 AC Bad CausesWarning Messages Warning Message Table 6-2 Warning MessagesDetails ActionInternal nnnn Error MessagesError Message Table 6-3 Error MessagesError Messages DetailsError Message Table 6-3 Error MessagesDetails ActionInternal Error nnnn Display Panel FaultsTable 6-5 Unexplained Faults Unexplained FaultsError DetailsResistive Loads Inverter ApplicationsMotor Loads Long Transfer TimesProblem Loads Installing a series system on page Chapter 7 provides information about installing and operating twoConfiguring a series system on page 7 Series OperationDesigning a Series System System OverviewSystem Components Battery Figure 7-1 Two PROsine Series Operation SystemDesigning a Series System 445-0089-01-01AC Input Battery Disconnect and Over-Current Protection RequirementsAC Output Series Sync ConnectionConnecting AC Input Wiring Installing a Series SystemTo connect each PROsine to the utility 120/240Vac split-phase supply WARNING Fire, Shock, and Energy hazardConfiguring the Inverter Output Neutral Bonding Connecting AC Output WiringConnecting the DC Cables To connect each PROsine to the load panelConnecting the DC Ground Installing the Display PanelsInstalling the Battery Temperature Sensors Installing the Series Sync Cable To install the series sync cableWARNING Explosion hazard To configure the series system Configuring a Series SystemTo test the system’s inverting and charging functions Series System Startup TestSeries System Operation Invert ModeCharge Mode Series Operation 7-12445-0089-01-01 Appendix A contains specifications and performance graphs for the A SpecificationsSpecifications subject to change without notice PROsine and the display panelDC Input Electrical Specifications Invert ModeAC Output OtherAC Input Electrical Specifications Charge ModeDC Output OtherEnvironmental Specifications SystemRegulatory Approvals Typical Inverter Efficiency Inverter Overload OperationTime to Shutdown vs. Current Inverter EfficiencyInvert Power Derating vs. Ambient Temperature Inverter Output Power vs. Ambient TemperaturePROsine Charger Output Current vs. AC Input Voltage Figure A-1 PROsine Dimensions PROsine DimensionsPROsine Dimensions 445-0089-01-01Page Residential backup. See page B-2 Marine installations. See page B-3 B System DiagramsResidential Backup System « ¿Ð Marine SystemPage C Charging Algorithms Battery Type-Charge Algorithm Guide. See page C-3Appendix C provides information about the charging algorithms for PROsine Charge Algorithms. See page C-2Table C-1 Charge Algorithms Charge AlgorithmsFor example, generic gel float voltage at 50 will be Bulk / AbsorptionTable C-2 Battery Type - Charge Algorithm Guide Battery Type-Charge Algorithm GuideTable C-2 Battery Type - Charge Algorithm Guide Warranty Warranty and Return InformationDisclaimer ProductExclusions Return Material Authorization Policy Return ProcedureOut of Warranty Service Information About Your System Index Page AC In 2-6 On/Off/Rem switch 2-2, 3-10, 3-24, 5-2, 5-3, 5-7 Page wire sizes, AC warranty out of warranty service WA-3 terms and conditions WA-1wiring enclosure, DC 3-3, 3-18 wiring, separation of AC and DC IndexPage 1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct Xantrex Technology Inc1 800 994 7828 Fax toll free NA 445-0089-01-01