Xantrex Technology PROsine 2.0 instruction

User’s Manual

PROsine 2.0

Inverter/Charger

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Xantrex Technology PROsine 2.0 user manual PROsine Inverter/Charger

Contents

PROsine Inverter/Charger Page PROsine 2.0 Inverter/Charger Date and Revision Scope PurposeAudience Organization About This Manual Abbreviations and Acronyms Conventions UsedRelated Documents Related InformationPage Important Safety Instructions Precautions When Working With Batteries Explosive gas precautions Safety Page Contents Configuration Operation TroubleshootingSeries Operation System Diagrams SpecificationsCharging Algorithms Figures Xvi Tables Xviii Introduction Your PROsine Inverting Heart of a Sophisticated, Independent Power System Charging Power System Management Materials List Materials List 1PROsine Materials as Shipped Important For Marine Installations 1PROsine Default Values Default Values for the PROsine System Adjustable From the Configure Battery Menu Product Orientation Feature Description PROsine FeaturesAC End AC End View Blank Panel Option AC Panel Options Feature DC End DC End 4DC Terminal Cover Top View on Left Bottom View on Right DC Terminal Covers PROsine Display Panel Display Panel Features Switch Position Description Display Mode Switch Inverter LEDs Inverter Switch Charger LEDs Charger Switch Configuration Mode Data Display ModeLCD Panel Press This Button Menu Navigation and Data Selection Buttons 6Battery Temperature Sensor Battery Temperature Sensor Installation Installation Codes Safety Instructions Installation Procedures Installation Tools and Materials 1Typical Recreational Vehicle and Fleet Vehicle Installation Designing the Installation To the PROsine system Minimum Wire Size 1Required AC Wire Size vs Breaker RatingBreaker Size DC Cable Length Cable Size Fuse Amps 2Required DC Cable and Fuse Size Manufacturer Model Numbera 3Tested Gfci Models Choosing a Location for the PROsine To mount the PROsine Mounting the PROsine General AC Wiring Considerations Connecting the AC Input Wires To make the AC input connections AC Input Connections AC Output Neutral-to-Ground Bonding System Configuring the Output Neutral Bonding System Status of Bonding Neutral Bonding Required Setting 4AC Output Neutral-to-Ground Bonding Screw SettingsExternal to the PROsine Connections for Hardwire Option Connecting the AC Output WiresTo make the AC output wiring connections PROsine wiring compartment as seen from the top 6Single Hardwire Output With Gfci Connections for Single Hardwire Output With Gfci Shows the DC end for your reference Connecting the DC Cables To make the DC connections To connect the DC ground DC Grounding To mount the display panel Mounting the Display Panel Mounting to the Negative Battery Terminal Connecting the Battery Temperature SensorTo mount the sensor on the negative battery terminal Mounting Options Installation To mount the sensor on the battery case Mounting to the Side of the Battery Case Installation Steps Connecting the Remote ShutdownTo connect the remote shutdown feature Next Steps 11Cabling Details for Remote Shutdown Feature Installation 445-0089-01-01 Configuration Entering Configure Mode Part 1 General Configuration InformationEntering Installer-Only Mode To enter Configure mode To change system settings Changing SettingsTo change the Audible Alarm to All Faults To adjust the Breaker Size setting Resetting to Factory Defaults Part 2 Configuration Menus and ScreensTo reset the PROsine to the factory defaults Configure Battery Diagnostics Configure PROsine-Advanced Clear Errors in PROsine Part 3 Configuration OptionsMenu Item Access Menu Choices or Information Displayed Menu Items Access Configure PROsine-Basic MenuMenu Choices or Information Displayed Menu Display Menu Items Access Configure PROsine-Advanced Menu255W From 10-16Vdc Has occurred Minutes Configure Display Panel Menu Configure Battery Menu Battery size, temperature, and type Configuration Part 3 Configuration Options Cvcc Diagnostics Menu Technical support Operation To test the charging and inverting functions Part 1 System Startup Check Part 2 Operating Considerations ON/OFF/REMote Control of PROsine OperationFan Operation Hysteresis Operation Load Sensing Mode Part 3 Operation in Inverter ModePower Output To operate in Inverter mode 1PROsine Operating Voltage Limits Input VoltageVoltage Operating Condition Range Comment Operation in Equalization Mode Part 4 Operation in Charger ModeTo operate the PROsine in Charger mode To equalize your batteries Equalization Procedure Operating Limits for Charger Operation Power Share PROsine Battery Part 5 Display Mode Screens Troubleshooting General Troubleshooting Guidelines Resetting PROsine Operation Shutdown / Restart Without Error MessageAC Bad Causes 1AC Bad Causes Details Action 2Warning Messages 2Warning Messages 3Error Messages Error MessagesError Message Details Action Internal nnnn Error Messages 3Error Messages Internal Error nnnn Display Panel Faults4Panel Faults Panel Faults Error Details 5Unexplained Faults Unexplained FaultsError Details Resistive Loads Inverter ApplicationsMotor Loads Long Transfer Times Problem Loads Series Operation System Overview Designing a Series SystemSystem Components 1Two PROsine Series Operation System AC Input Battery Disconnect and Over-Current Protection RequirementsAC Output Series Sync Connection Connecting AC Input Wiring Installing a Series System Configuring the Inverter Output Neutral Bonding Connecting AC Output WiringConnecting the DC Cables To connect each PROsine to the load panel Installing the Display Panels Connecting the DC GroundInstalling the Battery Temperature Sensors To install the series sync cable Installing the Series Sync Cable To configure the series system Configuring a Series System To test the system’s inverting and charging functions Series System Startup Test Charge Mode Invert ModeSeries System Operation Series Operation 445-0089-01-01 Specifications DC Input Electrical Specifications Invert ModeAC Output Other AC Input Electrical Specifications Charge ModeDC Output System Environmental SpecificationsRegulatory Approvals Typical Inverter Efficiency Inverter Overload OperationTime to Shutdown vs. Current Inverter Efficiency PROsine Charger Output Current vs. AC Input Voltage Invert Power Derating vs. Ambient Temperature Figure A-1PROsine Dimensions PROsine DimensionsPage System Diagrams Figure B-1Residential Backup System Residential Backup System Figure B-2Typical Marine System Marine SystemPage Charging Algorithms Table C-1Charge Algorithms Charge AlgorithmsBulk / Absorption Table C-2Battery Type Charge Algorithm Guide Battery Type-Charge Algorithm Guide Table C-2Battery Type Charge Algorithm Guide Warranty Warranty and Return Information Product DisclaimerExclusions Return Procedure Return Material Authorization PolicyOut of Warranty Service Purchased From Purchase Date Information About Your System Index IX-2 445-0089-01-01 AC In 2-6 On/Off/Rem switch 2-2, 3-10, 3-24, 5-2, 5-3, 5-7 445-0089-01-01 IX-5 IX-6 445-0089-01-01 Page Xantrex Technology Inc