Installation 445-0089-01-01 | Xantrex Technology PROsine 2.0

Installation

3–26	445-0089-01-01

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Xantrex Technology PROsine 2.0 user manual Installation 445-0089-01-01

Contents

PROsine Inverter/Charger Page PROsine 2.0 Inverter/Charger Date and Revision Purpose ScopeAudience Organization About This Manual Conventions Used Abbreviations and AcronymsRelated Documents Related InformationPage Important Safety Instructions Explosive gas precautions Precautions When Working With Batteries Safety Page Contents Configuration Series Operation TroubleshootingOperation Charging Algorithms SpecificationsSystem Diagrams Figures Xvi Tables Xviii Introduction Your PROsine Heart of a Sophisticated, Independent Power System Inverting Charging Power System Management Materials List Materials List Important For Marine Installations 1PROsine Materials as Shipped Default Values for the PROsine System 1PROsine Default Values Adjustable From the Configure Battery Menu Product Orientation PROsine Features Feature DescriptionAC End AC End View Blank Panel Option Feature AC Panel Options DC End DC End DC Terminal Covers 4DC Terminal Cover Top View on Left Bottom View on Right Display Panel Features PROsine Display Panel Display Mode Switch Switch Position Description Inverter Switch Inverter LEDs Charger Switch Charger LEDs LCD Panel Data Display ModeConfiguration Mode Menu Navigation and Data Selection Buttons Press This Button Battery Temperature Sensor 6Battery Temperature Sensor Installation Safety Instructions Installation Codes Installation Tools and Materials Installation Procedures Designing the Installation 1Typical Recreational Vehicle and Fleet Vehicle Installation To the PROsine system Breaker Size 1Required AC Wire Size vs Breaker RatingMinimum Wire Size 2Required DC Cable and Fuse Size DC Cable Length Cable Size Fuse Amps 3Tested Gfci Models Manufacturer Model Numbera Choosing a Location for the PROsine Mounting the PROsine To mount the PROsine Connecting the AC Input Wires General AC Wiring Considerations AC Input Connections To make the AC input connections Configuring the Output Neutral Bonding System AC Output Neutral-to-Ground Bonding System External to the PROsine 4AC Output Neutral-to-Ground Bonding Screw SettingsStatus of Bonding Neutral Bonding Required Setting Connecting the AC Output Wires Connections for Hardwire OptionTo make the AC output wiring connections PROsine wiring compartment as seen from the top Connections for Single Hardwire Output With Gfci 6Single Hardwire Output With Gfci Connecting the DC Cables Shows the DC end for your reference To make the DC connections DC Grounding To connect the DC ground Mounting the Display Panel To mount the display panel Connecting the Battery Temperature Sensor Mounting to the Negative Battery TerminalTo mount the sensor on the negative battery terminal Mounting Options Installation Mounting to the Side of the Battery Case To mount the sensor on the battery case To connect the remote shutdown feature Connecting the Remote ShutdownInstallation Steps 11Cabling Details for Remote Shutdown Feature Next Steps Installation 445-0089-01-01 Configuration Part 1 General Configuration Information Entering Configure ModeEntering Installer-Only Mode To enter Configure mode Changing Settings To change system settingsTo change the Audible Alarm to All Faults To adjust the Breaker Size setting To reset the PROsine to the factory defaults Part 2 Configuration Menus and ScreensResetting to Factory Defaults Configure PROsine-Advanced Configure Battery Diagnostics Part 3 Configuration Options Clear Errors in PROsineMenu Item Access Menu Choices or Information Displayed Menu Choices or Information Displayed Configure PROsine-Basic MenuMenu Items Access 255W Configure PROsine-Advanced MenuMenu Display Menu Items Access From 10-16Vdc Has occurred Configure Display Panel Menu Minutes Configure Battery Menu Battery size, temperature, and type Configuration Part 3 Configuration Options Cvcc Diagnostics Menu Technical support Operation Part 1 System Startup Check To test the charging and inverting functions ON/OFF/REMote Control of PROsine Operation Part 2 Operating ConsiderationsFan Operation Hysteresis Operation Part 3 Operation in Inverter Mode Load Sensing ModePower Output To operate in Inverter mode Voltage Operating Condition Range Comment Input Voltage1PROsine Operating Voltage Limits To operate the PROsine in Charger mode Part 4 Operation in Charger ModeOperation in Equalization Mode Equalization Procedure To equalize your batteries Power Share Operating Limits for Charger Operation Part 5 Display Mode Screens PROsine Battery Troubleshooting General Troubleshooting Guidelines Shutdown / Restart Without Error Message Resetting PROsine OperationAC Bad Causes 1AC Bad Causes 2Warning Messages Details Action 2Warning Messages Error Messages 3Error MessagesError Message Details Action Internal nnnn Error Messages 3Error Messages Display Panel Faults Internal Error nnnn4Panel Faults Panel Faults Error Details Error Details Unexplained Faults5Unexplained Faults Inverter Applications Resistive LoadsMotor Loads Long Transfer Times Problem Loads Series Operation System Components Designing a Series SystemSystem Overview 1Two PROsine Series Operation System Battery Disconnect and Over-Current Protection Requirements AC InputAC Output Series Sync Connection Installing a Series System Connecting AC Input Wiring Connecting AC Output Wiring Configuring the Inverter Output Neutral BondingConnecting the DC Cables To connect each PROsine to the load panel Installing the Battery Temperature Sensors Connecting the DC GroundInstalling the Display Panels Installing the Series Sync Cable To install the series sync cable Configuring a Series System To configure the series system Series System Startup Test To test the system’s inverting and charging functions Series System Operation Invert ModeCharge Mode Series Operation 445-0089-01-01 Specifications Electrical Specifications Invert Mode DC InputAC Output Other DC Output Electrical Specifications Charge ModeAC Input Regulatory Approvals Environmental SpecificationsSystem Inverter Overload Operation Typical Inverter EfficiencyTime to Shutdown vs. Current Inverter Efficiency Invert Power Derating vs. Ambient Temperature PROsine Charger Output Current vs. AC Input Voltage PROsine Dimensions Figure A-1PROsine DimensionsPage System Diagrams Residential Backup System Figure B-1Residential Backup System Marine System Figure B-2Typical Marine SystemPage Charging Algorithms Bulk / Absorption Charge AlgorithmsTable C-1Charge Algorithms Battery Type-Charge Algorithm Guide Table C-2Battery Type Charge Algorithm Guide Table C-2Battery Type Charge Algorithm Guide Warranty and Return Information Warranty Exclusions DisclaimerProduct Out of Warranty Service Return Material Authorization PolicyReturn Procedure Information About Your System Purchased From Purchase Date Index IX-2 445-0089-01-01 AC In 2-6 On/Off/Rem switch 2-2, 3-10, 3-24, 5-2, 5-3, 5-7 445-0089-01-01 IX-5 IX-6 445-0089-01-01 Page Xantrex Technology Inc