User’s Manual
PROsine Inverter/Charger
Page
PROsine 2.0 Inverter/Charger
User’s Manual
Trademarks
About Xantrex
Notice of Copyright
Exclusion for Documentation
Purpose
About This Manual
Scope
Audience
Specifications Appendix A contains specifications and performance graphs for the PROsine and the display panel
Abbreviations and Acronyms
Conventions Used
Related Documents
Related Information
Page
WARNINGLimitations on use
Important Safety Instructions
Precautions When Working With Batteries
Explosive gas precautions
WARNING Explosion hazard
WARNING Explosion or fire hazard
9. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eye, immediately flood it with running cold water for at least twenty minutes and get medical attention immediately
Page
3 Installation
Contents
1 Introduction
2 Product Orientation
Step 5 Configuring the Output Neutral Bonding System
4 Configuration
5 Operation
6 Troubleshooting
7 Series Operation
B System Diagrams
A Specifications
C Charging Algorithms
Figures
Page
Tables
xviii
1 Introduction
Your PROsine
Inverting
The Heart of a Sophisticated, Independent Power System
Charging
Power System Management
Materials List
p DC Wiring Enclosure
Figure 1-1 PROsine Materials as Shipped
Important For Marine Installations
PROsine 2.0 InverterCharger Battery temperature sensor
Quick Installation Guide Quick Reference Card ABYC Warning Label
Table 1-1 PROsine Default Values
Default Values for the PROsine System
Adjustable From the Configure PROsine-Basic Menu
Adjustable From the Configure PROsine-Advanced Menu
Adjustable From the Configure Battery Menu
Table 1-1 PROsine Default Values
Display panel features. Start on page
PROsine system PROsine features. Start on page
Battery temperature sensor. See page
2 Product Orientation
AC End
PROsine Features
AC End View Blank Panel Option
Feature
AC Panel Options
DC End
c d e f
DC End
Feature
Figure 2-4 DC Terminal Cover Top View on Left Bottom View on Right
DC Terminal Covers
PROsine Features
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Display Panel Features
Switch Position
DISPLAY Mode Switch
Description
INVERTER LEDs
INVERTER Switch
This switch is active in all Display modes ON, OFF, CONFIGURE
Switch Position
CHARGER LEDs
CHARGER Switch
Switch Position
Description
LCD Panel
Configuration Mode
Data Display Mode
PROsine Battery 12.0V +10A 22C
Menu Navigation and Data Selection Buttons
Figure 2-6 Battery Temperature Sensor
Battery Temperature Sensor
Feature
3 Installation
Installation Codes
Safety Instructions
WARNING Shock hazard
Installation Procedures
Installation Tools and Materials
Step 1 Designing the Installation
AC shorepower
AC Distribution
Table 3-2 Required DC Cable and Fuse Size
copper and must be rated 75C minimum. The cables should be terminated
properly when connected to the AC output of the PROsine
WARNING Fire and explosion hazard
Step 2 Choosing a Location for the PROsine
WARNING Fire hazard
To mount the PROsine
Step 3 Mounting the PROsine
General AC Wiring Considerations
Step 4 Connecting the AC Input Wires
WARNING Fire, Shock and Energy hazards
To make the AC input connections
AC Input Connections
WARNING Fire and Shock hazard
Step 5 Configuring the Output Neutral Bonding System
AC Output Neutral-to-Ground Bonding System
To disable the system, move the screw to the other hole
Connections for Hardwire Option
Step 6 Connecting the AC Output Wires
To make the AC output wiring connections
Figure 3-6 Single Hardwire Output With GFCI
Connections for Single Hardwire Output With GFCI
To make the AC output wiring connections
WARNING Shock hazard
Figure 3-7 DC End
Step 7 Connecting the DC Cables
WARNING Fire hazard
To make the DC connections
To connect the DC ground
DC Grounding
To mount the display panel
Step 8 Mounting the Display Panel
Mounting to the Negative Battery Terminal
Step 9 Connecting the Battery Temperature Sensor
To mount the sensor on the negative battery terminal
WARNING Energy and Explosion hazard
1. Decide which battery is to be monitored
To mount the sensor on the battery case
Mounting to the Side of the Battery Case
Installation Steps
Step 10 Connecting the Remote Shutdown
To connect the remote shutdown feature
WARNING Shock hazard
Next Steps
3-26
Installation
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4 Configuration
Entering Configure Mode
Part 1 General Configuration Information
Entering Installer-Only Mode WARNING Fire hazard
To enter Configure mode
To change system settings
Changing Settings
To change the Audible Alarm to All Faults
To adjust the Breaker Size setting
Resetting to Factory Defaults
Part 2 Configuration Menus and Screens
To reset the PROsine to the factory defaults
3. Press Down t MENU until Configure PROsine-Advanced Menu appears
Configure Battery
Configure PROsine-Advanced
Diagnostics
Table 4-1 Menu Structure-Overview
Clear Errors in PROsine
Part 3 Configuration Options
Menu Choices or Information Displayed
Menu Choices or Information Displayed
Configure PROsine-Basic Menu
WARNING Fire hazard
255W
Configure PROsine-Advanced Menu
Menu Choices or Information Displayed
Part 3 Configuration Options
from 10-16Vdc
WARNING Shock hazard
Auto Restart After Error
minutes
Configure Display Panel Menu
Menu Choices or Information Displayed
Access
Configure Battery Menu
Menu Display
Menu Items
Menu Choices or Information Displayed
WARNING Risk of Fire or Explosion
Page
Page
Charger Type
Menu Choices or Information Displayed
Diagnostics Menu
View Last 10 Panel
Next Steps
5 Operation
To test the charging and inverting functions
Part 1 System Startup Check
Part 2 Operating Considerations
ON/OFF/REMote Control of PROsine Operation
Fan Operation
Hysteresis
NOTE, this hysteresis is adjustable, see Chapter 4, “Configuration”
Part 3 Operation in Inverter Mode
Power Output
Load Sensing Mode
Operating Limits for Inverter Operation
Input Voltage
Operation in Equalization Mode WARNING Explosion hazard
Part 4 Operation in Charger Mode
To operate the PROsine in Charger mode
WARNING Explosion hazard
To equalize your batteries
Equalization Procedure
Operating Limits for Charger Operation
Power Share
WARNING Fire hazard
5. During equalization, measure the S.G
Part 5 Display Mode Screens
PROsine Battery
Chapter 6 describes how to troubleshoot the PROsine
6 Troubleshooting
General Troubleshooting Guidelines on page
Shutdown / Restart Without Error Message on page
WARNING Shock and Energy hazard
General Troubleshooting Guidelines
Resetting PROsine Operation
Shutdown / Restart Without Error Message
AC Bad Causes
Table 6-1 AC Bad Causes
Warning Messages
Warning Message
Table 6-2 Warning Messages
Details
Action
Internal nnnn
Error Messages
Error Message
Table 6-3 Error Messages
Error Messages
Details
Error Message
Table 6-3 Error Messages
Details
Action
Internal Error nnnn
Display Panel Faults
Table 6-5 Unexplained Faults
Unexplained Faults
Error
Details
Resistive Loads
Inverter Applications
Motor Loads
Long Transfer Times
Problem Loads
Installing a series system on page
Chapter 7 provides information about installing and operating two
Configuring a series system on page
7 Series Operation
System Overview
Designing a Series System
System Components
Battery
Figure 7-1 Two PROsine Series Operation System
Designing a Series System
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AC Input
Battery Disconnect and Over-Current Protection Requirements
AC Output
Series Sync Connection
Connecting AC Input Wiring
Installing a Series System
To connect each PROsine to the utility 120/240Vac split-phase supply
WARNING Fire, Shock, and Energy hazard
Configuring the Inverter Output Neutral Bonding
Connecting AC Output Wiring
Connecting the DC Cables
To connect each PROsine to the load panel
Installing the Display Panels
Connecting the DC Ground
Installing the Battery Temperature Sensors
To install the series sync cable
Installing the Series Sync Cable
WARNING Explosion hazard
To configure the series system
Configuring a Series System
To test the system’s inverting and charging functions
Series System Startup Test
Invert Mode
Series System Operation
Charge Mode
7-12
Series Operation
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Appendix A contains specifications and performance graphs for the
A Specifications
Specifications subject to change without notice
PROsine and the display panel
DC Input
Electrical Specifications Invert Mode
AC Output
Other
AC Input
Electrical Specifications Charge Mode
DC Output
Other
System
Environmental Specifications
Regulatory Approvals
Typical Inverter Efficiency
Inverter Overload Operation
Time to Shutdown vs. Current
Inverter Efficiency
Inverter Output Power vs. Ambient Temperature
Invert Power Derating vs. Ambient Temperature
PROsine Charger Output Current vs. AC Input Voltage
Figure A-1 PROsine Dimensions
PROsine Dimensions
PROsine Dimensions
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Residential backup. See page B-2 Marine installations. See page B-3
B System Diagrams
Residential Backup System
« ¿Ð
Marine System
Page
C Charging Algorithms
Battery Type-Charge Algorithm Guide. See page C-3
Appendix C provides information about the charging algorithms for
PROsine Charge Algorithms. See page C-2
Table C-1 Charge Algorithms
Charge Algorithms
For example, generic gel float voltage at 50 will be
Bulk / Absorption
Table C-2 Battery Type - Charge Algorithm Guide
Battery Type-Charge Algorithm Guide
Table C-2 Battery Type - Charge Algorithm Guide
Warranty
Warranty and Return Information
Product
Disclaimer
Exclusions
Return Procedure
Return Material Authorization Policy
Out of Warranty Service
Information About Your System
Index
Page
AC In 2-6
On/Off/Rem switch 2-2, 3-10, 3-24, 5-2, 5-3, 5-7
Page
wire sizes, AC
warranty out of warranty service WA-3 terms and conditions WA-1
wiring enclosure, DC 3-3, 3-18 wiring, separation of AC and DC
Index
Page
1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct
Xantrex Technology Inc
1 800 994 7828 Fax toll free NA
445-0089-01-01
