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Xantrex Technology PROsine 2.0 user manual Installation

Models: PROsine 2.0

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3 Installation

Chapter 3 This section gives complete information for installing a

PROsine system.

Specifically, this section describes:

•Safety instructions and installation codes that must be observed during installation

•Installation tools and materials

•Appropriate locations and environments for mounting the PROsine, display panel, and battery temperature sensor

•AC cabling, DC cabling, and grounding information

•Detailed installation procedures on page 3–3.

For information about installing two PROsines in series, see Chapter 7, “Series Operation”.

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Xantrex Technology PROsine 2.0 user manual Installation

Contents

User’s Manual PROsine Inverter/ChargerPage PROsine 2.0 Inverter/Charger User’s ManualExclusion for Documentation About XantrexTrademarks Notice of CopyrightAudience About This ManualPurpose ScopeSpecifications Appendix A contains specifications and performance graphs for the PROsine and the display panel Related Information Conventions UsedAbbreviations and Acronyms Related DocumentsPage WARNINGLimitations on use Important Safety InstructionsWARNING Explosion or fire hazard Explosive gas precautionsPrecautions When Working With Batteries WARNING Explosion hazard9. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eye, immediately flood it with running cold water for at least twenty minutes and get medical attention immediately Page 2 Product Orientation Contents3 Installation 1 IntroductionStep 5 Configuring the Output Neutral Bonding System 4 Configuration5 Operation 6 Troubleshooting7 Series Operation B System Diagrams A SpecificationsC Charging Algorithms Figures Page Tables xviii 1 Introduction Your PROsine Inverting The Heart of a Sophisticated, Independent Power SystemCharging Power System Management Materials List p DC Wiring Enclosure Quick Installation Guide Quick Reference Card ABYC Warning Label Important For Marine InstallationsFigure 1-1 PROsine Materials as Shipped PROsine 2.0 InverterCharger Battery temperature sensorAdjustable From the Configure PROsine-Advanced Menu Default Values for the PROsine SystemTable 1-1 PROsine Default Values Adjustable From the Configure PROsine-Basic MenuAdjustable From the Configure Battery Menu Table 1-1 PROsine Default Values2 Product Orientation PROsine system PROsine features. Start on pageDisplay panel features. Start on page Battery temperature sensor. See pageFeature PROsine FeaturesAC End AC End View Blank Panel OptionAC Panel Options Feature c d e fDC End DC End445-0089-01-01 DC Terminal CoversFigure 2-4 DC Terminal Cover Top View on Left Bottom View on Right PROsine FeaturesDisplay Panel Features Switch Position DISPLAY Mode SwitchDescription Switch Position INVERTER SwitchINVERTER LEDs This switch is active in all Display modes ON, OFF, CONFIGUREDescription CHARGER SwitchCHARGER LEDs Switch PositionPROsine Battery 12.0V +10A 22C Configuration ModeLCD Panel Data Display ModeMenu Navigation and Data Selection Buttons Figure 2-6 Battery Temperature Sensor Battery Temperature SensorFeature 3 Installation Installation Codes Safety InstructionsWARNING Shock hazard Installation Procedures Installation Tools and MaterialsStep 1 Designing the Installation AC shorepower AC Distribution Table 3-2 Required DC Cable and Fuse Size copper and must be rated 75C minimum. The cables should be terminatedproperly when connected to the AC output of the PROsine WARNING Fire and explosion hazard Step 2 Choosing a Location for the PROsineWARNING Fire hazard To mount the PROsine Step 3 Mounting the PROsineGeneral AC Wiring Considerations Step 4 Connecting the AC Input WiresWARNING Fire, Shock and Energy hazards To make the AC input connections AC Input ConnectionsWARNING Fire and Shock hazard Step 5 Configuring the Output Neutral Bonding SystemAC Output Neutral-to-Ground Bonding System To disable the system, move the screw to the other hole Connections for Hardwire Option Step 6 Connecting the AC Output WiresTo make the AC output wiring connections WARNING Shock hazard Connections for Single Hardwire Output With GFCIFigure 3-6 Single Hardwire Output With GFCI To make the AC output wiring connectionsFigure 3-7 DC End Step 7 Connecting the DC CablesWARNING Fire hazard To make the DC connections To connect the DC ground DC GroundingTo mount the display panel Step 8 Mounting the Display PanelWARNING Energy and Explosion hazard Step 9 Connecting the Battery Temperature SensorMounting to the Negative Battery Terminal To mount the sensor on the negative battery terminal1. Decide which battery is to be monitored To mount the sensor on the battery case Mounting to the Side of the Battery CaseWARNING Shock hazard Step 10 Connecting the Remote ShutdownInstallation Steps To connect the remote shutdown featureNext Steps 3-26 Installation445-0089-01-01 4 Configuration To enter Configure mode Part 1 General Configuration InformationEntering Configure Mode Entering Installer-Only Mode WARNING Fire hazardTo adjust the Breaker Size setting Changing SettingsTo change system settings To change the Audible Alarm to All Faults3. Press Down t MENU until Configure PROsine-Advanced Menu appears Part 2 Configuration Menus and ScreensResetting to Factory Defaults To reset the PROsine to the factory defaultsTable 4-1 Menu Structure-Overview Configure PROsine-AdvancedConfigure Battery DiagnosticsClear Errors in PROsine Part 3 Configuration OptionsMenu Choices or Information Displayed Menu Choices or Information Displayed Configure PROsine-Basic MenuWARNING Fire hazard 255W Configure PROsine-Advanced MenuMenu Choices or Information Displayed Part 3 Configuration Options from 10-16VdcWARNING Shock hazard Auto Restart After Errorminutes Configure Display Panel MenuMenu Choices or Information Displayed Menu Items Configure Battery MenuAccess Menu DisplayMenu Choices or Information Displayed WARNING Risk of Fire or ExplosionPage Page Charger Type Menu Choices or Information Displayed Diagnostics MenuView Last 10 Panel Next Steps5 Operation To test the charging and inverting functions Part 1 System Startup CheckHysteresis ON/OFF/REMote Control of PROsine OperationPart 2 Operating Considerations Fan OperationNOTE, this hysteresis is adjustable, see Chapter 4, “Configuration” Operating Limits for Inverter Operation Power OutputPart 3 Operation in Inverter Mode Load Sensing ModeInput Voltage WARNING Explosion hazard Part 4 Operation in Charger ModeOperation in Equalization Mode WARNING Explosion hazard To operate the PROsine in Charger modeTo equalize your batteries Equalization Procedure5. During equalization, measure the S.G Power ShareOperating Limits for Charger Operation WARNING Fire hazardPart 5 Display Mode Screens PROsine BatteryShutdown / Restart Without Error Message on page 6 TroubleshootingChapter 6 describes how to troubleshoot the PROsine General Troubleshooting Guidelines on pageWARNING Shock and Energy hazard General Troubleshooting GuidelinesTable 6-1 AC Bad Causes Shutdown / Restart Without Error MessageResetting PROsine Operation AC Bad CausesWarning Messages Action Table 6-2 Warning MessagesWarning Message DetailsInternal nnnn Error MessagesDetails Table 6-3 Error MessagesError Message Error MessagesAction Table 6-3 Error MessagesError Message DetailsInternal Error nnnn Display Panel FaultsDetails Unexplained FaultsTable 6-5 Unexplained Faults ErrorLong Transfer Times Inverter ApplicationsResistive Loads Motor LoadsProblem Loads 7 Series Operation Chapter 7 provides information about installing and operating twoInstalling a series system on page Configuring a series system on pageSystem Overview Designing a Series SystemSystem Components 445-0089-01-01 Figure 7-1 Two PROsine Series Operation SystemBattery Designing a Series SystemSeries Sync Connection Battery Disconnect and Over-Current Protection RequirementsAC Input AC OutputWARNING Fire, Shock, and Energy hazard Installing a Series SystemConnecting AC Input Wiring To connect each PROsine to the utility 120/240Vac split-phase supplyTo connect each PROsine to the load panel Connecting AC Output WiringConfiguring the Inverter Output Neutral Bonding Connecting the DC CablesInstalling the Display Panels Connecting the DC GroundInstalling the Battery Temperature Sensors To install the series sync cable Installing the Series Sync CableWARNING Explosion hazard To configure the series system Configuring a Series SystemTo test the system’s inverting and charging functions Series System Startup TestInvert Mode Series System OperationCharge Mode 7-12 Series Operation445-0089-01-01 PROsine and the display panel A SpecificationsAppendix A contains specifications and performance graphs for the Specifications subject to change without noticeOther Electrical Specifications Invert ModeDC Input AC OutputOther Electrical Specifications Charge ModeAC Input DC OutputSystem Environmental SpecificationsRegulatory Approvals Inverter Efficiency Inverter Overload OperationTypical Inverter Efficiency Time to Shutdown vs. CurrentInverter Output Power vs. Ambient Temperature Invert Power Derating vs. Ambient TemperaturePROsine Charger Output Current vs. AC Input Voltage 445-0089-01-01 PROsine DimensionsFigure A-1 PROsine Dimensions PROsine DimensionsPage Residential backup. See page B-2 Marine installations. See page B-3 B System DiagramsResidential Backup System « ¿Ð Marine SystemPage PROsine Charge Algorithms. See page C-2 Battery Type-Charge Algorithm Guide. See page C-3C Charging Algorithms Appendix C provides information about the charging algorithms forBulk / Absorption Charge AlgorithmsTable C-1 Charge Algorithms For example, generic gel float voltage at 50 will beTable C-2 Battery Type - Charge Algorithm Guide Battery Type-Charge Algorithm GuideTable C-2 Battery Type - Charge Algorithm Guide Warranty Warranty and Return InformationProduct DisclaimerExclusions Return Procedure Return Material Authorization PolicyOut of Warranty Service Information About Your System Index Page AC In 2-6 On/Off/Rem switch 2-2, 3-10, 3-24, 5-2, 5-3, 5-7 Page Index warranty out of warranty service WA-3 terms and conditions WA-1wire sizes, AC wiring enclosure, DC 3-3, 3-18 wiring, separation of AC and DCPage 445-0089-01-01 Xantrex Technology Inc1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct 1 800 994 7828 Fax toll free NA