Xantrex Technology PROsine 2.0 user manual 2 Required DC Cable and Fuse Size

Models: PROsine 2.0

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copper and must be rated 75°C minimum. The cables should be terminated

 

 

 

 

 

Step 1: Designing the Installation

 

 

 

 

 

DC Cabling

This includes all the cables and connectors between the batteries, the DC

 

disconnect and over-current protection device, and the PROsine. All installations

 

require multi-strand insulated cables as well as disconnect and over-current

 

devices. DC cable sizes are indicated by AWG notation or MCM notation. Under

 

the AWG standard, a larger gauge number indicates a smaller wire diameter.

 

Under the MCM standard, a larger number indicates a larger cable. Wire size is

 

usually marked on the cables for sizes this large. Table 3-2 specifies the minimum

 

DC cable size and maximum fuse size for the PROsine. The DC cables must be

 

copper and must be rated 75°C minimum. The cables should be terminated

 

with lugs that fit the DC stud terminals snugly (8 mm or 5/16 in. hole size).

 

Table 3-2Required DC Cable and Fuse Size

 

DC Cable Length

 

Cable Size

 

Fuse Amps

 

 

 

 

 

 

 

 

 

 

 

Less than 6 feet

 

250MCM

 

300A class T

 

Between 6 and 12 feet

 

350MCM

 

300A class T

 

 

 

 

Important: Using the correct cable size is critical to achieving the rated performance of

 

the PROsine unit. When starting a heavy load the PROsine can draw current surges from

 

the battery of up to 600A. If the wire is too small the voltage drop from this surge will

 

result in a voltage at the PROsine terminals that is too low for the PROsine to operate

 

correctly. The PROsine may appear to operate correctly with smaller cables until a heavy

 

load such as an air conditioner attempts to start - then the unit may work correctly

 

sometimes and not work correctly other times.

DC Disconnects and

The DC circuit from the battery to the PROsine must be equipped with a

Over-Current

disconnect and over-current device. This usually consists of a circuit breaker, a

Devices

“fused-disconnect,” or a separate fuse and DC disconnect. Do not confuse AC

 

circuit breakers with DC circuit breakers. They are not interchangeable. The

 

rating of the fuse or breaker must be matched to the size of cables used in

 

accordance with the applicable installation codes. The breaker or disconnect and

 

fuse should be located as close as possible to the battery, in the positive cable.

 

Applicable codes may limit how far the protection can be from the battery.

Batteries

Every PROsine system requires a deep-cycle battery or group of batteries that

 

provide the DC current that the PROsine converts to AC. Different battery types

 

and sizes are available; many of these are discussed in Application Note: Battery

 

Banks for Inverter Systems (976-0114-01-01). Automotive-type starting or

 

“cranking” batteries are not recommended, except for temporary emergency use.

 

The PROsine uses 12-volt battery banks.

Ground Fault

A GFCI is a device that de-energizes a circuit when a current to ground exceeds a

Circuit Interrupters

specified value that is less than that required to blow the circuit breaker. GFCIs

(GFCIs)

are intended to protect people from electric shocks and are usually required in wet

 

or damp locations.

 

 

 

 

 

445-0089-01-01

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Xantrex Technology PROsine 2.0 user manual copper and must be rated 75C minimum. The cables should be terminated