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Xantrex Technology PROsine 2.0 Index, wire sizes, AC, Xantrex web site, IX-6, 445-0089-01-01

Models: PROsine 2.0

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Xantrex Technology PROsine 2.0 Index, warranty out of warranty service WA-3 terms and conditions WA-1, wire sizes, AC

Contents

PROsine Inverter/Charger User’s ManualPage User’s Manual PROsine 2.0 Inverter/ChargerNotice of Copyright About XantrexTrademarks Exclusion for DocumentationScope About This ManualPurpose AudienceSpecifications Appendix A contains specifications and performance graphs for the PROsine and the display panel Related Documents Conventions UsedAbbreviations and Acronyms Related InformationPage Important Safety Instructions WARNINGLimitations on useWARNING Explosion hazard Explosive gas precautionsPrecautions When Working With Batteries WARNING Explosion or fire hazard9. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eye, immediately flood it with running cold water for at least twenty minutes and get medical attention immediately Page 1 Introduction Contents3 Installation 2 Product Orientation4 Configuration Step 5 Configuring the Output Neutral Bonding System7 Series Operation 6 Troubleshooting5 Operation C Charging Algorithms A SpecificationsB System Diagrams Figures Page Tables xviii 1 Introduction Your PROsine The Heart of a Sophisticated, Independent Power System InvertingCharging Power System Management Materials List p DC Wiring Enclosure PROsine 2.0 InverterCharger Battery temperature sensor Important For Marine InstallationsFigure 1-1 PROsine Materials as Shipped Quick Installation Guide Quick Reference Card ABYC Warning LabelAdjustable From the Configure PROsine-Basic Menu Default Values for the PROsine SystemTable 1-1 PROsine Default Values Adjustable From the Configure PROsine-Advanced MenuTable 1-1 PROsine Default Values Adjustable From the Configure Battery MenuBattery temperature sensor. See page PROsine system PROsine features. Start on pageDisplay panel features. Start on page 2 Product OrientationAC End View Blank Panel Option PROsine FeaturesAC End FeatureAC Panel Options DC End c d e fDC End FeaturePROsine Features DC Terminal CoversFigure 2-4 DC Terminal Cover Top View on Left Bottom View on Right 445-0089-01-01Display Panel Features Description DISPLAY Mode SwitchSwitch Position This switch is active in all Display modes ON, OFF, CONFIGURE INVERTER SwitchINVERTER LEDs Switch PositionSwitch Position CHARGER SwitchCHARGER LEDs DescriptionData Display Mode Configuration ModeLCD Panel PROsine Battery 12.0V +10A 22CMenu Navigation and Data Selection Buttons Feature Battery Temperature SensorFigure 2-6 Battery Temperature Sensor 3 Installation WARNING Shock hazard Safety InstructionsInstallation Codes Installation Tools and Materials Installation ProceduresStep 1 Designing the Installation AC shorepower AC Distribution copper and must be rated 75C minimum. The cables should be terminated Table 3-2 Required DC Cable and Fuse Sizeproperly when connected to the AC output of the PROsine WARNING Fire hazard Step 2 Choosing a Location for the PROsineWARNING Fire and explosion hazard Step 3 Mounting the PROsine To mount the PROsineWARNING Fire, Shock and Energy hazards Step 4 Connecting the AC Input WiresGeneral AC Wiring Considerations AC Input Connections To make the AC input connectionsAC Output Neutral-to-Ground Bonding System Step 5 Configuring the Output Neutral Bonding SystemWARNING Fire and Shock hazard To disable the system, move the screw to the other hole To make the AC output wiring connections Step 6 Connecting the AC Output WiresConnections for Hardwire Option To make the AC output wiring connections Connections for Single Hardwire Output With GFCIFigure 3-6 Single Hardwire Output With GFCI WARNING Shock hazardWARNING Fire hazard Step 7 Connecting the DC CablesFigure 3-7 DC End To make the DC connections DC Grounding To connect the DC groundStep 8 Mounting the Display Panel To mount the display panelTo mount the sensor on the negative battery terminal Step 9 Connecting the Battery Temperature SensorMounting to the Negative Battery Terminal WARNING Energy and Explosion hazard1. Decide which battery is to be monitored Mounting to the Side of the Battery Case To mount the sensor on the battery caseTo connect the remote shutdown feature Step 10 Connecting the Remote ShutdownInstallation Steps WARNING Shock hazardNext Steps 445-0089-01-01 Installation3-26 4 Configuration Entering Installer-Only Mode WARNING Fire hazard Part 1 General Configuration InformationEntering Configure Mode To enter Configure modeTo change the Audible Alarm to All Faults Changing SettingsTo change system settings To adjust the Breaker Size settingTo reset the PROsine to the factory defaults Part 2 Configuration Menus and ScreensResetting to Factory Defaults 3. Press Down t MENU until Configure PROsine-Advanced Menu appearsDiagnostics Configure PROsine-AdvancedConfigure Battery Table 4-1 Menu Structure-OverviewMenu Choices or Information Displayed Part 3 Configuration OptionsClear Errors in PROsine WARNING Fire hazard Configure PROsine-Basic MenuMenu Choices or Information Displayed Menu Choices or Information Displayed Configure PROsine-Advanced Menu255W from 10-16Vdc Part 3 Configuration OptionsAuto Restart After Error WARNING Shock hazardMenu Choices or Information Displayed Configure Display Panel Menuminutes Menu Display Configure Battery MenuAccess Menu ItemsWARNING Risk of Fire or Explosion Menu Choices or Information DisplayedPage Page Charger Type Diagnostics Menu Menu Choices or Information DisplayedNext Steps View Last 10 Panel5 Operation Part 1 System Startup Check To test the charging and inverting functionsFan Operation ON/OFF/REMote Control of PROsine OperationPart 2 Operating Considerations HysteresisNOTE, this hysteresis is adjustable, see Chapter 4, “Configuration” Load Sensing Mode Power OutputPart 3 Operation in Inverter Mode Operating Limits for Inverter OperationInput Voltage To operate the PROsine in Charger mode Part 4 Operation in Charger ModeOperation in Equalization Mode WARNING Explosion hazard WARNING Explosion hazardEqualization Procedure To equalize your batteriesWARNING Fire hazard Power ShareOperating Limits for Charger Operation 5. During equalization, measure the S.GPROsine Battery Part 5 Display Mode ScreensGeneral Troubleshooting Guidelines on page 6 TroubleshootingChapter 6 describes how to troubleshoot the PROsine Shutdown / Restart Without Error Message on pageGeneral Troubleshooting Guidelines WARNING Shock and Energy hazardAC Bad Causes Shutdown / Restart Without Error MessageResetting PROsine Operation Table 6-1 AC Bad CausesWarning Messages Details Table 6-2 Warning MessagesWarning Message ActionError Messages Internal nnnnError Messages Table 6-3 Error MessagesError Message DetailsDetails Table 6-3 Error MessagesError Message ActionDisplay Panel Faults Internal Error nnnnError Unexplained FaultsTable 6-5 Unexplained Faults DetailsMotor Loads Inverter ApplicationsResistive Loads Long Transfer TimesProblem Loads Configuring a series system on page Chapter 7 provides information about installing and operating twoInstalling a series system on page 7 Series OperationSystem Components Designing a Series SystemSystem Overview Designing a Series System Figure 7-1 Two PROsine Series Operation SystemBattery 445-0089-01-01AC Output Battery Disconnect and Over-Current Protection RequirementsAC Input Series Sync ConnectionTo connect each PROsine to the utility 120/240Vac split-phase supply Installing a Series SystemConnecting AC Input Wiring WARNING Fire, Shock, and Energy hazardConnecting the DC Cables Connecting AC Output WiringConfiguring the Inverter Output Neutral Bonding To connect each PROsine to the load panelInstalling the Battery Temperature Sensors Connecting the DC GroundInstalling the Display Panels WARNING Explosion hazard Installing the Series Sync CableTo install the series sync cable Configuring a Series System To configure the series systemSeries System Startup Test To test the system’s inverting and charging functionsCharge Mode Series System OperationInvert Mode 445-0089-01-01 Series Operation7-12 Specifications subject to change without notice A SpecificationsAppendix A contains specifications and performance graphs for the PROsine and the display panelAC Output Electrical Specifications Invert ModeDC Input OtherDC Output Electrical Specifications Charge ModeAC Input OtherRegulatory Approvals Environmental SpecificationsSystem Time to Shutdown vs. Current Inverter Overload OperationTypical Inverter Efficiency Inverter EfficiencyPROsine Charger Output Current vs. AC Input Voltage Invert Power Derating vs. Ambient TemperatureInverter Output Power vs. Ambient Temperature PROsine Dimensions PROsine DimensionsFigure A-1 PROsine Dimensions 445-0089-01-01Page B System Diagrams Residential backup. See page B-2 Marine installations. See page B-3Residential Backup System Marine System « ¿ÐPage Appendix C provides information about the charging algorithms for Battery Type-Charge Algorithm Guide. See page C-3C Charging Algorithms PROsine Charge Algorithms. See page C-2For example, generic gel float voltage at 50 will be Charge AlgorithmsTable C-1 Charge Algorithms Bulk / AbsorptionBattery Type-Charge Algorithm Guide Table C-2 Battery Type - Charge Algorithm GuideTable C-2 Battery Type - Charge Algorithm Guide Warranty and Return Information WarrantyExclusions DisclaimerProduct Out of Warranty Service Return Material Authorization PolicyReturn Procedure Information About Your System Index Page AC In 2-6 On/Off/Rem switch 2-2, 3-10, 3-24, 5-2, 5-3, 5-7 Page wiring enclosure, DC 3-3, 3-18 wiring, separation of AC and DC warranty out of warranty service WA-3 terms and conditions WA-1wire sizes, AC IndexPage 1 800 994 7828 Fax toll free NA Xantrex Technology Inc1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct 445-0089-01-01