User’s Manual
PROsine Inverter/Charger
Page
PROsine 2.0 Inverter/Charger
User’s Manual
Exclusion for Documentation
About Xantrex
Trademarks
Notice of Copyright
Audience
About This Manual
Purpose
Scope
Specifications Appendix A contains specifications and performance graphs for the PROsine and the display panel
Related Information
Conventions Used
Abbreviations and Acronyms
Related Documents
Page
WARNINGLimitations on use
Important Safety Instructions
WARNING Explosion or fire hazard
Explosive gas precautions
Precautions When Working With Batteries
WARNING Explosion hazard
9. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eye, immediately flood it with running cold water for at least twenty minutes and get medical attention immediately
Page
2 Product Orientation
Contents
3 Installation
1 Introduction
Step 5 Configuring the Output Neutral Bonding System
4 Configuration
6 Troubleshooting
5 Operation
7 Series Operation
A Specifications
B System Diagrams
C Charging Algorithms
Figures
Page
Tables
xviii
1 Introduction
Your PROsine
Inverting
The Heart of a Sophisticated, Independent Power System
Charging
Power System Management
Materials List
p DC Wiring Enclosure
Quick Installation Guide Quick Reference Card ABYC Warning Label
Important For Marine Installations
Figure 1-1 PROsine Materials as Shipped
PROsine 2.0 InverterCharger Battery temperature sensor
Adjustable From the Configure PROsine-Advanced Menu
Default Values for the PROsine System
Table 1-1 PROsine Default Values
Adjustable From the Configure PROsine-Basic Menu
Adjustable From the Configure Battery Menu
Table 1-1 PROsine Default Values
2 Product Orientation
PROsine system PROsine features. Start on page
Display panel features. Start on page
Battery temperature sensor. See page
Feature
PROsine Features
AC End
AC End View Blank Panel Option
AC Panel Options
Feature
c d e f
DC End
DC End
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DC Terminal Covers
Figure 2-4 DC Terminal Cover Top View on Left Bottom View on Right
PROsine Features
Display Panel Features
DISPLAY Mode Switch
Switch Position
Description
Switch Position
INVERTER Switch
INVERTER LEDs
This switch is active in all Display modes ON, OFF, CONFIGURE
Description
CHARGER Switch
CHARGER LEDs
Switch Position
PROsine Battery 12.0V +10A 22C
Configuration Mode
LCD Panel
Data Display Mode
Menu Navigation and Data Selection Buttons
Battery Temperature Sensor
Figure 2-6 Battery Temperature Sensor
Feature
3 Installation
Safety Instructions
Installation Codes
WARNING Shock hazard
Installation Procedures
Installation Tools and Materials
Step 1 Designing the Installation
AC shorepower
AC Distribution
Table 3-2 Required DC Cable and Fuse Size
copper and must be rated 75C minimum. The cables should be terminated
properly when connected to the AC output of the PROsine
Step 2 Choosing a Location for the PROsine
WARNING Fire and explosion hazard
WARNING Fire hazard
To mount the PROsine
Step 3 Mounting the PROsine
Step 4 Connecting the AC Input Wires
General AC Wiring Considerations
WARNING Fire, Shock and Energy hazards
To make the AC input connections
AC Input Connections
Step 5 Configuring the Output Neutral Bonding System
WARNING Fire and Shock hazard
AC Output Neutral-to-Ground Bonding System
To disable the system, move the screw to the other hole
Step 6 Connecting the AC Output Wires
Connections for Hardwire Option
To make the AC output wiring connections
WARNING Shock hazard
Connections for Single Hardwire Output With GFCI
Figure 3-6 Single Hardwire Output With GFCI
To make the AC output wiring connections
Step 7 Connecting the DC Cables
Figure 3-7 DC End
WARNING Fire hazard
To make the DC connections
To connect the DC ground
DC Grounding
To mount the display panel
Step 8 Mounting the Display Panel
WARNING Energy and Explosion hazard
Step 9 Connecting the Battery Temperature Sensor
Mounting to the Negative Battery Terminal
To mount the sensor on the negative battery terminal
1. Decide which battery is to be monitored
To mount the sensor on the battery case
Mounting to the Side of the Battery Case
WARNING Shock hazard
Step 10 Connecting the Remote Shutdown
Installation Steps
To connect the remote shutdown feature
Next Steps
Installation
3-26
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4 Configuration
To enter Configure mode
Part 1 General Configuration Information
Entering Configure Mode
Entering Installer-Only Mode WARNING Fire hazard
To adjust the Breaker Size setting
Changing Settings
To change system settings
To change the Audible Alarm to All Faults
3. Press Down t MENU until Configure PROsine-Advanced Menu appears
Part 2 Configuration Menus and Screens
Resetting to Factory Defaults
To reset the PROsine to the factory defaults
Table 4-1 Menu Structure-Overview
Configure PROsine-Advanced
Configure Battery
Diagnostics
Part 3 Configuration Options
Clear Errors in PROsine
Menu Choices or Information Displayed
Configure PROsine-Basic Menu
Menu Choices or Information Displayed
WARNING Fire hazard
Configure PROsine-Advanced Menu
255W
Menu Choices or Information Displayed
Part 3 Configuration Options
from 10-16Vdc
WARNING Shock hazard
Auto Restart After Error
Configure Display Panel Menu
minutes
Menu Choices or Information Displayed
Menu Items
Configure Battery Menu
Access
Menu Display
Menu Choices or Information Displayed
WARNING Risk of Fire or Explosion
Page
Page
Charger Type
Menu Choices or Information Displayed
Diagnostics Menu
View Last 10 Panel
Next Steps
5 Operation
To test the charging and inverting functions
Part 1 System Startup Check
Hysteresis
ON/OFF/REMote Control of PROsine Operation
Part 2 Operating Considerations
Fan Operation
NOTE, this hysteresis is adjustable, see Chapter 4, “Configuration”
Operating Limits for Inverter Operation
Power Output
Part 3 Operation in Inverter Mode
Load Sensing Mode
Input Voltage
WARNING Explosion hazard
Part 4 Operation in Charger Mode
Operation in Equalization Mode WARNING Explosion hazard
To operate the PROsine in Charger mode
To equalize your batteries
Equalization Procedure
5. During equalization, measure the S.G
Power Share
Operating Limits for Charger Operation
WARNING Fire hazard
Part 5 Display Mode Screens
PROsine Battery
Shutdown / Restart Without Error Message on page
6 Troubleshooting
Chapter 6 describes how to troubleshoot the PROsine
General Troubleshooting Guidelines on page
WARNING Shock and Energy hazard
General Troubleshooting Guidelines
Table 6-1 AC Bad Causes
Shutdown / Restart Without Error Message
Resetting PROsine Operation
AC Bad Causes
Warning Messages
Action
Table 6-2 Warning Messages
Warning Message
Details
Internal nnnn
Error Messages
Details
Table 6-3 Error Messages
Error Message
Error Messages
Action
Table 6-3 Error Messages
Error Message
Details
Internal Error nnnn
Display Panel Faults
Details
Unexplained Faults
Table 6-5 Unexplained Faults
Error
Long Transfer Times
Inverter Applications
Resistive Loads
Motor Loads
Problem Loads
7 Series Operation
Chapter 7 provides information about installing and operating two
Installing a series system on page
Configuring a series system on page
Designing a Series System
System Overview
System Components
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Figure 7-1 Two PROsine Series Operation System
Battery
Designing a Series System
Series Sync Connection
Battery Disconnect and Over-Current Protection Requirements
AC Input
AC Output
WARNING Fire, Shock, and Energy hazard
Installing a Series System
Connecting AC Input Wiring
To connect each PROsine to the utility 120/240Vac split-phase supply
To connect each PROsine to the load panel
Connecting AC Output Wiring
Configuring the Inverter Output Neutral Bonding
Connecting the DC Cables
Connecting the DC Ground
Installing the Display Panels
Installing the Battery Temperature Sensors
Installing the Series Sync Cable
To install the series sync cable
WARNING Explosion hazard
To configure the series system
Configuring a Series System
To test the system’s inverting and charging functions
Series System Startup Test
Series System Operation
Invert Mode
Charge Mode
Series Operation
7-12
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PROsine and the display panel
A Specifications
Appendix A contains specifications and performance graphs for the
Specifications subject to change without notice
Other
Electrical Specifications Invert Mode
DC Input
AC Output
Other
Electrical Specifications Charge Mode
AC Input
DC Output
Environmental Specifications
System
Regulatory Approvals
Inverter Efficiency
Inverter Overload Operation
Typical Inverter Efficiency
Time to Shutdown vs. Current
Invert Power Derating vs. Ambient Temperature
Inverter Output Power vs. Ambient Temperature
PROsine Charger Output Current vs. AC Input Voltage
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PROsine Dimensions
Figure A-1 PROsine Dimensions
PROsine Dimensions
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Residential backup. See page B-2 Marine installations. See page B-3
B System Diagrams
Residential Backup System
« ¿Ð
Marine System
Page
PROsine Charge Algorithms. See page C-2
Battery Type-Charge Algorithm Guide. See page C-3
C Charging Algorithms
Appendix C provides information about the charging algorithms for
Bulk / Absorption
Charge Algorithms
Table C-1 Charge Algorithms
For example, generic gel float voltage at 50 will be
Table C-2 Battery Type - Charge Algorithm Guide
Battery Type-Charge Algorithm Guide
Table C-2 Battery Type - Charge Algorithm Guide
Warranty
Warranty and Return Information
Disclaimer
Product
Exclusions
Return Material Authorization Policy
Return Procedure
Out of Warranty Service
Information About Your System
Index
Page
AC In 2-6
On/Off/Rem switch 2-2, 3-10, 3-24, 5-2, 5-3, 5-7
Page
Index
warranty out of warranty service WA-3 terms and conditions WA-1
wire sizes, AC
wiring enclosure, DC 3-3, 3-18 wiring, separation of AC and DC
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445-0089-01-01
Xantrex Technology Inc
1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct
1 800 994 7828 Fax toll free NA
