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P/N 400361-00 manual User Guide, SM-EZMotion Module
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P/N 400361-00
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Install
Error messages
Motor Feedback to Unidrive SP Connection Diagram
Configuring an Application
Connecting the PC to the SM-EZMotion Module
Diagnostics
Modbus Setup Window
Profile Command Complete
View Current Errors
Tuning View
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SM-EZMotion
Module
User Guide
P/N
400361-00
Revision: A1
Date: July 3, 2003
© Control Techniques Drives, Inc. 2003
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Contents
SM-EZMotion Module
User Guide
P/N Revision A1 Date July 3 Control Techniques Drives, Inc
Page
SM-EZMotion Module User Guide
Control Techniques Drives, Inc. 2003 All rights reserved Part Number
Customer Support
Document Conventions
Reference Materials
Safety Instructions
General Warning
Qualified Person
Page
Safety Information
Safety
Safety of Machinery
Considerations
SM-EZ Motion Module Reference
viii
Safety Considerations
Table of Contents
2 Installation
3 PowerTools Pro Configuration Software
6 How I/O Works
7 Configuring an Application
9 Starting and Stopping Motion
8 How User Programs Work
10 Starting and Stopping Programs
Parameter Descriptions
Diagnostics
Drive Parameters Used by SM-EZMotion Module
Creating a Custom Motor File
1 Introduction
1.3.1 Features
1.1 Introduction
1.3 Development Software
SM-EZMotion Module User Guide
Programming
2.1 Mechanical Installation
2 Installation
2.5 Connecting Motor Encoder Feedback to the Unidrive SP
Figure 2 Connection Diagram
NT, MG, or MH Motor
Figure 3 Motor Feedback to Unidrive SP Connection Diagram
EZ or UM Motor
SIBAA-xxx Cable
tunEx trips
2.6 Simple Servo Motor Phasing Test
SM-EZMotion Module User Guide
3.2 Installing PowerTools Pro
Configuration Software
3.3 How PowerTools Pro is Organized
3.2.1 From the Power CD
3.3.1.2 Edit
3.3.1.1 File
3.3.1.3 Device
Figure 10 Device Menu
3.3.1.4 Options
Figure 11 Options Menu
Figure 13 Com Port and Baud Rate Setup
Figure 12 Modbus Setup Window
Figure 15 PowerTools Preferences
3.3.1.5 Tools
3.3.1.6 View
Figure 17 Flash Upgrade Window
View Menu
3.3.1.5.3 Flash Upgrade
3.3.1.7 Window
3.3.2 Tool Bar
3.3.1.8 Help
3.3.2.1 New
3.3.2.5 Upload
3.3.2.14 View Current Errors
3.3.2.6 Download
3.3.2.7 Send to RAM
3.3.2.20 Global Where Am I?
3.3.2.15 Clear Errors
3.3.2.22 Help Contents
3.3.3 Hierarchy
3.3.5 View Tabs
3.3.4 View
3.3.6 Status Bar
4.3 Configuring Communications in PowerTools Pro
4.2 Connecting the PC to the SM-EZMotion Module
4.4 Uploading and Downloading using PowerTools Pro
Figure 22 Modbus Setup
4.4.2 Downloading
4.4.1 Uploading
4.4.3.2 Downloading
4.4.3.1 Uploading
4.4.4 Updating to RAM
Figure 27 Update to RAM flowchart
4.4.5 PowerTools Pro Operation Preferences
4.4.5.1 Download Group
Figure 28 PowerTools Pro Operation Preferences Window
4.4.5.2 Upload Group
4.4.5.3 Upload Non-Volatile Memory NVM Group
Figure 30 Secure File Download
4.4.6 Secure Downloading
Figure 31 Upload Failure - File Protected By User message
Figure 29 Secure File - Save As Window
SM-EZMotion Module User Guide
Works
Figure 32 Jog Profile Diagram
5 How Motion
5.1 Introduction
5.3.3 Home to Sensor then Marker
5.3.2 Home to Sensor
Figure 34 \Home to Marker Profile Specified Offset
Figure 35 Home to Sensor Profile Calculated Offset
5.3.4 If On Sensor Options
5.4 Index
5.4.1 Absolute Index
5.3.4.2 Go Forward To Next Sensor
5.4.3 Registration Index
5.4.2 Incremental Index
5.4.3.1 Registration to Sensor
Figure 41 Absolute Index Profile Example
5.4.5 Rotary Minus Index
5.4.4 Rotary Plus Index
5.4.6 Timed Index
Figure 47 Registration to Sensor Profile Offset
5.5 Gear
Figure 51 Gear Acceleration Diagram
5.6 Motion Timebase Realtime vs. Synchronized
Figure 50 Timed Index Profile
Realtime
5.7 Summing Multiple Profiles
Synchronized
SM-EZMotion Module User Guide
Two Indexes
6.1 I/O Scan
6 How I/O Works
6.2 SM-EZMotion Module I/O
6.3 Unidrive SP I/O
SM-EZMotion Module User Guide
7.1 Introduction
7 Configuring an Application
7.2 Define Hardware
7.2.1 Drive/Encoder View
7.2.2.4 SM-Universal Encoder Plus Module View
7.2.2.2 SM-EZMotion Module View
7.2.2.3 SM-I/O Plus Module View
7.2.2.5 SM-Resolver Module View
7.2.2.6 SM-DeviceNet Module View
7.2.3 Unidrive SP Parameters View
7.2.2.8 Applications Plus Module View
7.2.2.7 SM-Profibus DP Module View
7.2.4 SP Menu Initialization View
7.3 Configure Setup Parameters
Figure 64 SP Menu Initialization View
Figure 63 Initialization File Example
7.3.2 User Units View
7.3.1 Setup View
Figure 66 User Units View
Trajectory Update Rate
Figure 67 Master Setup View
7.3.3 Master Units Setup View
Enable Feedforward
Master Position Filter Enable
Master Distance Units Scaling
Master Position Filter Samples
Position View
7.3.4 Position View
7.3.6 Ramps View
7.3.5 Velocity View
Figure 70 Ramps View
Feedrate Override
7.3.7 Current View
7.3.8 Tuning View
Figure 71 Torque View
Feedhold Decel/Accel
Errors View
7.3.9 Errors View
Power Up
PLS View
7.3.10 PLS View
Rotary Enable
Time Before Trip
Figure 75 Setup NVM View
7.3.11 Setup NVM View
7.3.12 Capture View
Figure 76 Capture View
Figure 77 Capture Object
Figure 78 Capture Timing Diagram
Capture Sources and Destinations
Sources
Queues View
7.3.13 Queues View
Figure 80 Queue Block Diagram
Queue Object and Components Diagram
7.3.14 User Variables View
Figure 82 User Variables View
User Bits View
7.3.15 User Bits View
Using User Variables in a Program
Using User Bits in a Program
Figure 85 User Bit Read/Write Process
Figure 84 Writing to the User Bit Register
Figure 86 User Bits View Mask Tab
Configuring the User Bit Mask Register
7.4.1 Assignments View
7.4 Configure I/O
Figure 87 Assignments View
Assign Button Method
This could cause motion to initiate on loss of I/O Power
Deleting An Assignment Delete Button Method
Right Click Method
7.4.3 EZ Motion I/O Setup View
7.4.2 SP I/O Setup View
Figure 88 Drive I/O Setup View
Figure 89 Module I/O Setup View
7.5.1 Jog View
7.5 Define Motion Profiles
Figure 92 Selector Assignments Example
Jog.MinusActivate
Jog.PlusActivate
Jog.Select0
Motion
Figure 95 Jog Select Usage
7.5.2 Home View
Figure 96 Home View
Acceleration
Index View
7.5.3 Index View
Figure 98 Index View with Timed Index Selected
Figure 99 Timed Index Profile Diagram
Enable Index PLS
A user program cannot compound into a Timed
PLS On Point
Index Sources and Destinations Sources
Window End
Destinations
7.5.4 Gearing View
7.6 Create User Programs
7.6.1 Program View
Figure 100 Gearing View
SM-EZMotion Module User Guide
Figure 101 Program View
8 How User
Program Parameters Program Toolbar Code Window Red Dot Error Bar
Programs Work
8.1 Program Window Components
8.3 Program Toolbar
8.2.4 Run Anytime Enable
8.3.1 Undo
8.3.2 Redo
8.3.16 Disable/Enable Error Check
8.3.14 Program Where Am I?
8.3.9 Red Dot Help
8.3.10 Drag In Operands
8.4.1 Program Flow Instructions
8.4 Program Instruction List
8.4.1.1 If/Then/EndIf
8.4.1.2 Else
8.4.1.5 Wait For
8.4.1.4 Do While/Loop
8.4.1.6 Wait For Time
8.4.1.7 Call Program
8.4.1.9 Formula
8.4.1.8 End
8.4.1.10 Label
8.4.1.11 GoTo
8.4.2.1 Dwell For Time
8.4.2 Motion Instructions
8.4.2.2 Dwell For MasterDist
8.4.2.3 Index.Initiate
8.4.2.6 Jog.Stop
8.4.2.5 Home.Initiate
8.4.2.7 Jog.PlusInitiate
8.4.2.8 Jog.MinusInitiate
8.4.3.1 Using Capture
8.5 Red Dot Error Bar
8.4.3.2 Using Last
8.4.3 Motion Modifier Instructions
8.7 Program Multi-tasking
8.6 Program Code Window
Figure 106 Program View
Drag & Drop Method
Figure 108 Time Slicing Diagram Task 0 blocked
Figure 107 Time Slicing Diagram
Program Blocking
Switch to Next Task
Figure 109 Multitasking Flow Chart
t = Control Loop Update
Process Task End Of Update?
9.1 Starting Motion
9 Starting and Stopping Motion
9.1.1 From Assignments
9.1.1.1 Jog.PlusActivate
9.1.1.5 Index.#.Initiate
9.1.2 From Programs
9.1.1.6 Gear.Activate
9.1.2.1 Jog.#.PlusInitiate
Figure 112 Compound Index Example
Figure 111 Compound Index Example
1000 RPM
500 RPM
9.2 Stopping Motion
9.1.3 From PowerTools Pro
9.2.1 From Assignments
9.2.2 From Programs
9.2.2.2 Gear.Stop
9.2.3 From PowerTools Pro
9.2.2.3 Stop
9.2.2.4 Feedhold
SM-EZMotion Module User Guide
10.2.3 From PowerTools Pro
10.1.3 From PowerTools Pro
10 Starting and Stopping Programs
10.1 Starting Programs
again
10.2.3.2 Stop All - Program Toolbar
SM-EZMotion Module User Guide
Descriptions
11 Parameter
BrakeOverloadAccumulator
Captured.#.CapturedMasterPosHomed
DefineHome
EZInput Force
FeedRateOverride
Gear.DecelEnable
Home.#.Initiate
Index Profile Limited
Index.#.Initiate
Index.#.TimeBase
Jog.#.Accel
ModuleTemperature
SM-EZMotion Module Temperature
Master Axis Feedback Selector
MasterAxis.SpeedFeedbackSelector
PLS.#.OnPosn
PowerUpCount
SM-EZMotion Power Up Count
SM-EZMotion Power Up Time
PowerUpTime
Program.AnyComplete
Queue.#.QueueExit
Slot2.ErrorStatus
Slot 2 Error Status
Slot 3 Error Status
Slot3.ErrorStatus
SlotX.EncoderSupplyVoltage
SlotX Encoder Supply Voltage
SlotX Encoder Type
SlotX.EncoderType
SoftwareTravelLimitEnable
Enable Software Travel Limits
SlotX IO Status
SlotX.IO.#.In
Software Travel Limit Minus Active
SPDrive.SoftwareSubVersion
Unidrive SP Software Sub-Version
Unidrive SP Software Version
SPDrive.SoftwareVersion
SPMenu.ErrorStatus
SP Menu Error Status
Unidrive SP Power Up Time - Hrs.Min
SPPowerUpTimeHoursMinutes
SPPowerUpTimeYearsDays
TotalPowerUpTime
VelocityLoopBandwidth
Velocity Loop Bandwidth
Time Scale
VelocityUnits.TimeScale
12 Drive Parameters Used by SM-EZMotion Module
12.2 Chart
12.1 Description
Menu
Menu
Menu
Menu
Menu
Menu
Menu
Menu
x.01 - Option ID Code
12.3 SM-EZMotion Module Setup Parameters
x.02 - Option Software Version
0 = Not Active 1 = Stop Active 2 = Index Active 3 = Jog Active
0 = Not Active 1 = Active 2 = Processing Home
4 = Gear Active 5 = Dwell Active 6 = Home Active
Task 3 Status
x.50 - Option Module Error Status
13.1 Errors and Error Codes
13 Diagnostics
SM-EZMotion Module User Guide
Program Error - Call Stack Overflow
Diagnostics
13.2 Analog Outputs
13.3 PowerTools Pro
13.3.1 Watch Window
Figure 113 Analog Output Example
Figure 114 Watch Window Example
13.3.2 Errors View
Figure 115 Select Drive Parameters Window
Figure 116 SM-EZMotion Error Pop-Up Window
13.3.4 Where Am I?
Figure 117 PowerTools Pro Status Bar
13.3.3 Status Bar
13.5 Clearing the SM-EZMotion module memory
13.4 Clearing SLX.dF trip after installing SM-EZMotion module
Figure 119 Status Online Tab
Saving the Drive Parameters
SM-EZMotion Module User Guide
Figure 120 Example .ddf file
14 Creating a Custom Motor File
Header Information Motor Definition Information
DDF File Parameter
maxOperatingSpeed
encoderPhaseAngle
thermalTimeConstant
Verification and Checkout
SM-EZMotion Module User Guide
15 Glossary
Global Where Am
PowerTools Pro
SM-EZMotion Module User Guide
16 Index
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Control Techniques Drives, Inc Division of EMERSON Co
12005 Technology Drive Eden Prairie, Minnesota U.S.A Customer Service
Phone 952 995-8000 or 800 Fax 952 Technical Support
Phone 952 995-8033 or 800 Fax 952