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P/N 400361-00 manual Programming, SM-EZMotion Module User Guide
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Install
Error codes
Motor Feedback to Unidrive SP Connection Diagram
Configuring an Application
Connecting the PC to the SM-EZMotion Module
Diagnostics
Modbus Setup Window
Profile Command Complete
View Current Errors
Tuning View
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Programming
PowerTools Pro will run on Windows 98, NT, 2000, and XP operating systems.
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www.emersonct.com
SM-EZMotion
Module User Guide
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Contents
SM-EZMotion Module
User Guide
P/N Revision A1 Date July 3 Control Techniques Drives, Inc
Page
SM-EZMotion Module User Guide
Control Techniques Drives, Inc. 2003 All rights reserved Part Number
Customer Support
Document Conventions
Safety Instructions
Reference Materials
General Warning
Qualified Person
Page
Safety
Safety Information
Safety of Machinery
Considerations
viii
SM-EZ Motion Module Reference
Table of Contents
Safety Considerations
2 Installation
3 PowerTools Pro Configuration Software
7 Configuring an Application
6 How I/O Works
9 Starting and Stopping Motion
8 How User Programs Work
10 Starting and Stopping Programs
Diagnostics
Parameter Descriptions
Drive Parameters Used by SM-EZMotion Module
Creating a Custom Motor File
1.3.1 Features
1 Introduction
1.1 Introduction
1.3 Development Software
Programming
SM-EZMotion Module User Guide
2 Installation
2.1 Mechanical Installation
2.5 Connecting Motor Encoder Feedback to the Unidrive SP
Figure 2 Connection Diagram
Figure 3 Motor Feedback to Unidrive SP Connection Diagram
NT, MG, or MH Motor
EZ or UM Motor
SIBAA-xxx Cable
2.6 Simple Servo Motor Phasing Test
tunEx trips
SM-EZMotion Module User Guide
Configuration Software
3.2 Installing PowerTools Pro
3.3 How PowerTools Pro is Organized
3.2.1 From the Power CD
3.3.1.1 File
3.3.1.2 Edit
3.3.1.3 Device
Figure 10 Device Menu
3.3.1.4 Options
Figure 11 Options Menu
Figure 12 Modbus Setup Window
Figure 13 Com Port and Baud Rate Setup
Figure 15 PowerTools Preferences
3.3.1.5 Tools
Figure 17 Flash Upgrade Window
3.3.1.6 View
View Menu
3.3.1.5.3 Flash Upgrade
3.3.2 Tool Bar
3.3.1.7 Window
3.3.1.8 Help
3.3.2.1 New
3.3.2.14 View Current Errors
3.3.2.5 Upload
3.3.2.6 Download
3.3.2.7 Send to RAM
3.3.2.15 Clear Errors
3.3.2.20 Global Where Am I?
3.3.2.22 Help Contents
3.3.3 Hierarchy
3.3.5 View Tabs
3.3.4 View
3.3.6 Status Bar
4.2 Connecting the PC to the SM-EZMotion Module
4.3 Configuring Communications in PowerTools Pro
4.4 Uploading and Downloading using PowerTools Pro
Figure 22 Modbus Setup
4.4.1 Uploading
4.4.2 Downloading
4.4.3.2 Downloading
4.4.3.1 Uploading
4.4.4 Updating to RAM
Figure 27 Update to RAM flowchart
4.4.5 PowerTools Pro Operation Preferences
Figure 28 PowerTools Pro Operation Preferences Window
4.4.5.1 Download Group
4.4.5.2 Upload Group
4.4.5.3 Upload Non-Volatile Memory NVM Group
4.4.6 Secure Downloading
Figure 30 Secure File Download
Figure 31 Upload Failure - File Protected By User message
Figure 29 Secure File - Save As Window
SM-EZMotion Module User Guide
Figure 32 Jog Profile Diagram
Works
5 How Motion
5.1 Introduction
5.3.2 Home to Sensor
5.3.3 Home to Sensor then Marker
Figure 34 \Home to Marker Profile Specified Offset
Figure 35 Home to Sensor Profile Calculated Offset
5.4 Index
5.3.4 If On Sensor Options
5.4.1 Absolute Index
5.3.4.2 Go Forward To Next Sensor
5.4.2 Incremental Index
5.4.3 Registration Index
5.4.3.1 Registration to Sensor
Figure 41 Absolute Index Profile Example
5.4.4 Rotary Plus Index
5.4.5 Rotary Minus Index
5.4.6 Timed Index
Figure 47 Registration to Sensor Profile Offset
Figure 51 Gear Acceleration Diagram
5.5 Gear
5.6 Motion Timebase Realtime vs. Synchronized
Figure 50 Timed Index Profile
Realtime
5.7 Summing Multiple Profiles
Synchronized
Two Indexes
SM-EZMotion Module User Guide
6 How I/O Works
6.1 I/O Scan
6.2 SM-EZMotion Module I/O
6.3 Unidrive SP I/O
SM-EZMotion Module User Guide
7 Configuring an Application
7.1 Introduction
7.2 Define Hardware
7.2.1 Drive/Encoder View
7.2.2.2 SM-EZMotion Module View
7.2.2.4 SM-Universal Encoder Plus Module View
7.2.2.3 SM-I/O Plus Module View
7.2.2.5 SM-Resolver Module View
7.2.3 Unidrive SP Parameters View
7.2.2.6 SM-DeviceNet Module View
7.2.2.8 Applications Plus Module View
7.2.2.7 SM-Profibus DP Module View
7.3 Configure Setup Parameters
7.2.4 SP Menu Initialization View
Figure 64 SP Menu Initialization View
Figure 63 Initialization File Example
7.3.1 Setup View
7.3.2 User Units View
Figure 66 User Units View
Trajectory Update Rate
7.3.3 Master Units Setup View
Figure 67 Master Setup View
Master Position Filter Enable
Enable Feedforward
Master Distance Units Scaling
Master Position Filter Samples
7.3.4 Position View
Position View
7.3.5 Velocity View
7.3.6 Ramps View
Figure 70 Ramps View
Feedrate Override
7.3.8 Tuning View
7.3.7 Current View
Figure 71 Torque View
Feedhold Decel/Accel
7.3.9 Errors View
Errors View
Power Up
7.3.10 PLS View
PLS View
Rotary Enable
Time Before Trip
7.3.11 Setup NVM View
Figure 75 Setup NVM View
7.3.12 Capture View
Figure 76 Capture View
Figure 78 Capture Timing Diagram
Figure 77 Capture Object
Capture Sources and Destinations
Sources
7.3.13 Queues View
Queues View
Queue Object and Components Diagram
Figure 80 Queue Block Diagram
7.3.14 User Variables View
Figure 82 User Variables View
7.3.15 User Bits View
User Bits View
Using User Variables in a Program
Using User Bits in a Program
Figure 84 Writing to the User Bit Register
Figure 85 User Bit Read/Write Process
Figure 86 User Bits View Mask Tab
Configuring the User Bit Mask Register
7.4.1 Assignments View
7.4 Configure I/O
Figure 87 Assignments View
This could cause motion to initiate on loss of I/O Power
Assign Button Method
Deleting An Assignment Delete Button Method
Right Click Method
7.4.2 SP I/O Setup View
7.4.3 EZ Motion I/O Setup View
Figure 88 Drive I/O Setup View
Figure 89 Module I/O Setup View
7.5.1 Jog View
7.5 Define Motion Profiles
Figure 92 Selector Assignments Example
Jog.PlusActivate
Jog.MinusActivate
Jog.Select0
Motion
Figure 95 Jog Select Usage
7.5.2 Home View
Figure 96 Home View
Acceleration
7.5.3 Index View
Index View
Figure 99 Timed Index Profile Diagram
Figure 98 Index View with Timed Index Selected
Enable Index PLS
A user program cannot compound into a Timed
PLS On Point
Index Sources and Destinations Sources
Window End
Destinations
7.6 Create User Programs
7.5.4 Gearing View
7.6.1 Program View
Figure 100 Gearing View
Figure 101 Program View
SM-EZMotion Module User Guide
Program Parameters Program Toolbar Code Window Red Dot Error Bar
8 How User
Programs Work
8.1 Program Window Components
8.2.4 Run Anytime Enable
8.3 Program Toolbar
8.3.1 Undo
8.3.2 Redo
8.3.14 Program Where Am I?
8.3.16 Disable/Enable Error Check
8.3.9 Red Dot Help
8.3.10 Drag In Operands
8.4 Program Instruction List
8.4.1 Program Flow Instructions
8.4.1.1 If/Then/EndIf
8.4.1.2 Else
8.4.1.4 Do While/Loop
8.4.1.5 Wait For
8.4.1.6 Wait For Time
8.4.1.7 Call Program
8.4.1.8 End
8.4.1.9 Formula
8.4.1.10 Label
8.4.1.11 GoTo
8.4.2 Motion Instructions
8.4.2.1 Dwell For Time
8.4.2.2 Dwell For MasterDist
8.4.2.3 Index.Initiate
8.4.2.5 Home.Initiate
8.4.2.6 Jog.Stop
8.4.2.7 Jog.PlusInitiate
8.4.2.8 Jog.MinusInitiate
8.5 Red Dot Error Bar
8.4.3.1 Using Capture
8.4.3.2 Using Last
8.4.3 Motion Modifier Instructions
8.6 Program Code Window
8.7 Program Multi-tasking
Figure 106 Program View
Drag & Drop Method
Figure 108 Time Slicing Diagram Task 0 blocked
Figure 107 Time Slicing Diagram
Program Blocking
Figure 109 Multitasking Flow Chart
Switch to Next Task
t = Control Loop Update
Process Task End Of Update?
9 Starting and Stopping Motion
9.1 Starting Motion
9.1.1 From Assignments
9.1.1.1 Jog.PlusActivate
9.1.2 From Programs
9.1.1.5 Index.#.Initiate
9.1.1.6 Gear.Activate
9.1.2.1 Jog.#.PlusInitiate
Figure 111 Compound Index Example
Figure 112 Compound Index Example
1000 RPM
500 RPM
9.1.3 From PowerTools Pro
9.2 Stopping Motion
9.2.1 From Assignments
9.2.2 From Programs
9.2.3 From PowerTools Pro
9.2.2.2 Gear.Stop
9.2.2.3 Stop
9.2.2.4 Feedhold
SM-EZMotion Module User Guide
10.1.3 From PowerTools Pro
10.2.3 From PowerTools Pro
10 Starting and Stopping Programs
10.1 Starting Programs
again
10.2.3.2 Stop All - Program Toolbar
SM-EZMotion Module User Guide
11 Parameter
Descriptions
BrakeOverloadAccumulator
Captured.#.CapturedMasterPosHomed
DefineHome
EZInput Force
FeedRateOverride
Gear.DecelEnable
Home.#.Initiate
Index Profile Limited
Index.#.Initiate
Index.#.TimeBase
Jog.#.Accel
SM-EZMotion Module Temperature
ModuleTemperature
Master Axis Feedback Selector
MasterAxis.SpeedFeedbackSelector
PLS.#.OnPosn
SM-EZMotion Power Up Count
PowerUpCount
SM-EZMotion Power Up Time
PowerUpTime
Program.AnyComplete
Queue.#.QueueExit
Slot 2 Error Status
Slot2.ErrorStatus
Slot 3 Error Status
Slot3.ErrorStatus
SlotX Encoder Supply Voltage
SlotX.EncoderSupplyVoltage
SlotX Encoder Type
SlotX.EncoderType
Enable Software Travel Limits
SoftwareTravelLimitEnable
SlotX IO Status
SlotX.IO.#.In
Software Travel Limit Minus Active
Unidrive SP Software Sub-Version
SPDrive.SoftwareSubVersion
Unidrive SP Software Version
SPDrive.SoftwareVersion
SP Menu Error Status
SPMenu.ErrorStatus
Unidrive SP Power Up Time - Hrs.Min
SPPowerUpTimeHoursMinutes
SPPowerUpTimeYearsDays
TotalPowerUpTime
Velocity Loop Bandwidth
VelocityLoopBandwidth
Time Scale
VelocityUnits.TimeScale
12 Drive Parameters Used by SM-EZMotion Module
12.2 Chart
12.1 Description
Menu
Menu
Menu
Menu
Menu
Menu
Menu
Menu
x.01 - Option ID Code
12.3 SM-EZMotion Module Setup Parameters
x.02 - Option Software Version
0 = Not Active 1 = Active 2 = Processing Home
0 = Not Active 1 = Stop Active 2 = Index Active 3 = Jog Active
4 = Gear Active 5 = Dwell Active 6 = Home Active
Task 3 Status
x.50 - Option Module Error Status
13 Diagnostics
13.1 Errors and Error Codes
Program Error - Call Stack Overflow
SM-EZMotion Module User Guide
Diagnostics
13.3 PowerTools Pro
13.2 Analog Outputs
13.3.1 Watch Window
Figure 113 Analog Output Example
Figure 114 Watch Window Example
13.3.2 Errors View
Figure 115 Select Drive Parameters Window
13.3.4 Where Am I?
Figure 116 SM-EZMotion Error Pop-Up Window
Figure 117 PowerTools Pro Status Bar
13.3.3 Status Bar
13.4 Clearing SLX.dF trip after installing SM-EZMotion module
13.5 Clearing the SM-EZMotion module memory
Figure 119 Status Online Tab
Saving the Drive Parameters
SM-EZMotion Module User Guide
Figure 120 Example .ddf file
14 Creating a Custom Motor File
Header Information Motor Definition Information
DDF File Parameter
encoderPhaseAngle
maxOperatingSpeed
thermalTimeConstant
Verification and Checkout
SM-EZMotion Module User Guide
15 Glossary
Global Where Am
PowerTools Pro
SM-EZMotion Module User Guide
16 Index
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12005 Technology Drive Eden Prairie, Minnesota U.S.A Customer Service
Control Techniques Drives, Inc Division of EMERSON Co
Phone 952 995-8000 or 800 Fax 952 Technical Support
Phone 952 995-8033 or 800 Fax 952