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F-74

TROUBLESHOOTING AND REPAIR

F-74

POWER WAVE 455 / PF-10 METER ACCURACY CHECK

WARNING

Service and repair should only be performed by Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in dan- ger to the technician or machine operator and will invalidate your factory warran- ty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.

If for any reason you do not understand the test procedures or are unable to per- form the test/repairs safely, contact the Lincoln Electric service department for technical troubleshooting assistance before you proceed. Call 216-383-2531 or 1-800-833-9353(WELD).

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DESCRIPTION

This procedure will aid the technician in checking and calibrating meter displays.

This procedure takes approximately 30 minutes to perform.

MATERIAL NEEDED

DC ammeter and meter grade shunt, +/- 1% accuracy

DC voltmeter, +/- 1% accuracy

Resistive load bank

DSP, STT or other PF-10 option panel with mode light and set switch

PW-455 and PF-10 Operator’s manual for reference

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METER ACCURACY CHECK

1.With power off, locate DIP switch bank S2 on the PF-10 Control PC board. (There are 8 switches, number 1 on the left, through number 8).

2.Set switch 8 to the up position.

3.Connect a resistive load between the out- put block of the PF-10 and the work ter- minal of the PW-455 machine.

4.Turn machine on.

5.Using the Set Control on the PF-10, set the display to mode 200. Turn the right knob of the PF-10 to energize the output.

6.Adjust the resistive load and the left knob of the PF-10 to achieve 300A at 32v. The left knob will adjust the output current. Amps and volts will be displayed on the PF-10 meters.

7.After the load condition is set, accuracy is measured by comparing the meter of the PF-10 to the master meter. At 300A, amperage must agree within +/-10A. At 32V, voltage must agree within +/- 1V.

8.At conclusion of test, turn the power off and set the DIP switch to its original posi- tion.

PROCEDURE TO REPAIR IF METERS ARE OUT OF RANGE

If the measured voltage is not within the acceptable range, the Control PC board must be replaced. The Control PC board can not be calibrated.

If the measured current is not within the acceptable current range, adjust trimmer R126 on the Control PC board. R126 is located on the upper left corner of the Control PC board. If the display is still in error, either the Control PC board or LEM (Current Transducer) may be faulty.

Perform the Current Transducer Test.

POWER WAVE 455/POWER FEED 10

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Lincoln Electric SVM135-B service manual Power Wave 455 / PF-10 Meter Accuracy Check, Material Needed