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F-90

TROUBLESHOOTING AND REPAIR

F-90

OUTPUT RECTIFIER AND MODULE REMOVAL AND REPLACEMENT (continued)

FIGURE F.26 — OUTPUT RECTIFIER AND MODULE REMOVAL AND REPLACEMENT.

TRANSFORMER

LEADS

 

RECTIFIER

 

MODULE

THERMOSTAT

POSITIVE

 

OUTPUT

 

LEAD

 

HEATSINK

 

MOUNT

 

BOLTS (4X)

HEATSINK

 

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RECTIFIER ASSEMBLY

REMOVAL PROCEDURE

1.Remove input power to the Power Wave 455.

2.Using the 3/8 in. nutdriver, remove the case top and sides.

3.Perform the Capacitor Discharge

Procedure.

4.Using the 9/16 in. wrench, remove the positive output lead from the rectifier heatsink. Refer to Figure F.26.

5.Using the 7/16 in. wrench, remove the eight transformer leads from the rectifi- er modules. Label the leads and take note of lead placement for reassembly. Note that each screw has two flat washers and one lock washer.

6.Remove leads #220 and #290 from the rectifier thermostat.

7.Using the 7/16 in. wrench, remove the four nuts and associated washers from the heatsink mounting bolts. The heat- sink assembly can be removed by care- fully sliding the assembly forward and removing the mounting bolts.

POWER WAVE 455/POWER FEED 10

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Lincoln Electric SVM135-B service manual Rectifier Assembly Removal Procedure