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F-6

TROUBLESHOOTING AND REPAIR

F-6

POWER WAVE

Observe all Safety Guidelines detailed throughout this manual.

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

OUTPUT PROBLEMS (Continued)

 

 

 

 

 

The Power Wave has no output --

1. Turn the input power OFF

1.

Perform the T1 Auxiliary

the fan is running -- a “clicking”

immediately.

 

Transformer Test.

sound may be heard coming from

 

 

 

the machine. The main contactor

2. Make certain the reconnect

2.

Perform the Main Contactor

CR1 is not “pulling in”. If the

panel is configured correctly for

 

Test.

STATUS LED is not steady green,

the applied input voltage.

 

 

see LED Code Table.

 

3.

Perform the Input Rectifier

 

3. If the machine is connected for

 

Test.

 

380 VAC or higher and has not

 

 

 

been used for a long period of

4.

Perform the Switch Board

 

time, the capacitors may require

 

Test.

 

“conditioning”. Let the Power

 

 

 

Wave 455 run at an idle state

5.

The power board rectifier may

 

for 30 minutes.

 

be faulty. Check or replace.

 

 

 

Also check associated wiring.

 

 

 

See wiring diagram.

 

 

6.

Perform the Power Board Test.

 

 

7.

The input voltage board may be

 

 

 

faulty.

 

 

8.

The control board may be faulty.

 

 

 

 

The fan runs slow or intermittently

1. Make certain the reconnect

1.

Perform the T1 Auxiliary

-- low or no weld output.

panel is configured correctly.

 

Transformer Test.

 

 

2.

The power board rectifier may

 

 

 

be faulty. Check or replace.

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 216-383-2531 or 1-800-833-9353.

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POWER WAVE 455/POWER FEED 10

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Lincoln Electric SVM135-B service manual Perform the Main Contactor, See LED Code Table Perform the Input Rectifier