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G-4

 

 

ELECTRICAL DIAGRAMS

 

 

 

 

G-4

Power Wave 455 Wiring Diagram - Code 10553

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEFT SIDE OF MACHINE

 

 

 

 

 

 

 

 

CONTROL BOARD

 

 

 

 

 

 

CB3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10A CIRCUIT

 

 

 

 

 

 

 

 

 

 

BREAKER

WORK

 

SOLID

 

 

AUXILIARY TRANSFORMER #1

 

 

 

 

 

 

STATE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RELAY

 

 

 

 

 

 

 

 

 

 

L2

 

 

 

 

 

 

 

 

 

 

 

 

 

MAIN CHOKE

 

 

 

 

CB4

 

S1

 

 

 

L1

 

 

 

 

6A CIRCUIT

 

 

 

 

 

 

 

 

 

BREAKER

 

WIRE

 

L7

 

 

 

 

 

 

 

 

 

FEEDER

 

 

 

 

 

 

 

 

 

 

 

N.D.

 

 

 

 

 

 

 

 

 

RECEPTACLE

 

 

P91

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

CURRENT

 

 

 

 

 

FAN

 

 

 

 

 

TRANSDUCER

 

 

 

 

 

 

 

 

 

POWER BOARD

 

 

 

THIS AREA VIEWED FROM REAR OF MACHINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N.B.

 

 

 

 

S2

 

 

 

MAIN TRANSFORMER

RECONNECT SWITCH

 

 

 

 

 

 

 

LEFT SIDE

 

 

 

 

 

 

VOLTAGE

 

 

 

 

TO BOTTOM RIGHT PRI

RECONNECT PANEL

 

 

 

 

 

 

 

 

 

 

SENSE

 

 

 

 

 

TO SWITCH BD #2

17A

 

 

 

 

RECEPTACLE

 

 

 

 

 

18

18A

 

TO SW1

 

 

 

 

 

 

 

 

N.C.

 

 

 

 

 

 

 

 

 

TO TOP LEFT PRI

 

 

 

 

 

 

SECONDARY

 

 

TO BOTTOM RIGHT PRI

TO AUX #1

 

 

 

 

 

OUTPUT RECT

PRIMARY

TO SWITCH BD #2

 

 

 

 

S3

 

 

 

(TOP

(TOP

17B

 

'A'

440-460V

 

 

 

 

LEFT)

LEFT)

17

 

 

 

RS232

 

 

 

 

 

 

18B

H5

 

550-575V

 

CONNECTOR

 

 

 

 

 

 

TO TOP LEFT PRI

H6

 

 

 

 

 

 

 

 

 

TO SWITCH BD #1

TO TOP RIGHT PRI

 

 

 

 

 

 

 

 

 

 

13A

 

 

 

MACHINE

 

 

 

 

 

 

14

14A

 

 

 

 

 

2.7

.022

LEFT)

LEFT)

 

 

 

 

 

 

 

TO BOTTOM LEFT PRI

 

 

 

 

 

 

 

 

 

SWITCH BOARD #1

 

TO BOTTOM LEFT PRI

 

 

 

 

CB1

 

2.7

.022

 

 

 

 

 

 

 

 

 

10W

800V

 

 

 

TO TOP RIGHT PRI

 

 

 

 

10A CIRCUIT

 

 

 

 

 

TO SWITCH BD #1

13B

 

 

 

 

BREAKER

 

N.D.

 

SECONDARY

PRIMARY

13

14B

 

 

 

 

 

 

 

 

(BOTTOM

(BOTTOM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FRONT OF

 

 

10W

800V

 

 

 

 

 

 

 

S4

 

 

 

 

 

 

 

 

 

REAR

 

 

 

 

 

 

 

 

 

 

OF

110V RECEPTACLE

 

 

 

 

 

INPUT BOARD

 

 

 

 

 

 

 

 

 

 

 

 

 

31

32

N.D.

 

SECONDARY

PRIMARY

 

 

 

 

MACHINE

 

 

 

 

(BOTTOM

 

 

 

 

 

 

TO

 

 

(BOTTOM

RIGHT)

 

 

 

 

 

 

 

2.7

.022

RIGHT)

 

 

 

 

 

 

 

 

J81

 

 

 

 

 

 

 

 

 

10W

800V

 

 

 

 

 

 

 

 

 

CB2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CB2

 

 

 

 

 

 

 

TO SWITCH

 

TO SWITCH

 

 

POWER BD RECTIFIER

 

 

 

 

 

BD #2

 

BD #1

 

10A CIRCUIT

 

 

 

 

 

 

NEG

 

POS

 

 

N.D.

 

 

 

 

 

INPUT

 

BREAKER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECTIFIER

 

 

 

 

 

 

 

 

 

 

NEG

 

POS

 

 

 

 

 

SECONDARY

PRIMARY

 

 

 

 

 

 

 

 

 

 

(TOP

(TOP

 

 

 

 

 

 

 

 

 

 

RIGHT)

RIGHT)

 

 

AC3

AC2

AC1

SWITCH BOARD #2

2.7.022

10W

800V

RIGHT SIDE

TO J61

 

 

 

 

 

 

 

 

N.D.

 

 

TO J60

T3

T2

T1

 

 

 

 

 

 

601

 

 

 

 

 

 

CR1

 

 

 

 

 

 

X4

 

 

 

 

 

 

TO AUX #1

L3

L2

L1

 

 

 

TO SW1

 

TO SW1

 

 

 

 

L3A

 

L1A

 

 

 

 

 

W

V

U

 

 

 

 

 

TO SUPPLY LINES

 

 

 

N.B. PLACE SWITCH IN APPROPRIATE POSITION FOR INPUT

 

 

 

 

 

 

VOLTAGE. CONNECTION SHOWN IS FOR 550-575V OPERATION.

 

 

 

G

 

 

 

 

 

 

 

 

N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT

 

 

 

 

ELECTRODE

(TOP)

VOLTAGE. CONNECTION SHOWN IS FOR 550-575V OPERATION.

AUXILIARY TRANSFORMER #2

TO A SYSTEM GROUND PER

N.D. MAY NOT APPEAR ON ALL MACHINES.

 

NATIONAL ELECTRICAL CODE.

 

 

 

 

 

 

RIGHT SIDE OF MACHINE

SW1

POWER

3-19-99D

G3051-2

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

POWER WAVE 455/POWER FEED 10

Page 164
Image 164
Lincoln Electric SVM135-B service manual Reconnect Panel Sense