Powerware 9390 UPS 100-160 kVA
Important Safety Instructions
Table of Contents
Section II Operation
Features, Options, and Accessories
Responding to System Events
Communication
This page intentionally left blank
Vii
Viii
Chapter
Introduction
Basic System Configurations
Using This Manual
Conventions Used in This Manual
This manual uses these type conventions
Safety Warnings
N G E R
For More Information
Getting Help
Section
This page intentionally left blank
UPS Installation Plan and Unpacking
Creating an Installation Plan
Preparing the Site
Preparing for Wiring the UPS System
Environmental Considerations
Powerware 9390 UPS 100-160 kVA Cabinet as Shipped on Pallet
Inspecting and Unpacking the UPS Cabinet
U T I O N
Installing the UPS System
Preliminary Installation Information
UPS Cabinet Installation
Unloading the Powerware 9390 UPS Cabinet from the Pallet
Front View
Rear View
Battery Cabinet Installation
U T I O N
External Wiring Installation Procedure a
U T I O N
External Wiring Installation Procedure B
Battery Wiring
Installing Interface Connections
7.1 TB1 and TB2 Connections
7.2 TB2 Battery Cabinet Connections
Slot Connections
Completing the Installation Checklist
Installing Accessories and Parallel System Control Wiring
Initial Startup
Installation Checklist
Parallel System Installation Checklist
Installing the UPS System
This page intentionally left blank
Important Safety Instructions
Batteries
Installing Batteries
Recycling the Used Battery or UPS
Installing a Remote Emergency Power-off Switch
Repo Switch
Repo Wire Terminations
Installing a Remote Emergency Power-off Switch
This page intentionally left blank
Installing Options and Accessories
Installing a Powerware Hot Sync can Bridge Card
Installing Parallel System Control Wiring
Installing a Remote Monitor Panel
Installing a Relay Interface Module
J1 through J4 Interface Connectors
Installing a Supervisory Contact Module
Supervisory Contact Module II TB2
This page intentionally left blank
Operation
This page intentionally left blank
Understanding UPS Operation
Looking Inside the UPS System
Single Module Reverse Transfer RT
Single Module RT Modes
Understanding UPS Operation
Normal Mode RT
Path of Current Through the UPS in Normal Mode RT
Understanding UPS Operation
Bypass Mode RT
Path of Current Through the UPS in Bypass Mode RT
Understanding UPS Operation
Battery Mode RT
Path of Current Through the UPS in Battery Mode RT
Multiple Module Parallel System
Multiple Module Parallel System Modes
Normal Mode Parallel
Path of Current through the UPMs in Normal Mode Parallel
Bypass Mode Parallel
Path of Current through the UPMs in Bypass Mode Parallel
Understanding UPS Operation
Battery Mode Parallel
Path of Current through the UPMs in Battery Mode Parallel
Battery Charger and Advanced Battery Management
Functional Description
Input Rectifier
Inverter
Bypass
Batteries
Features, Options, and Accessories
UPS Standard Features
Options and Accessories
Integrated Accessory Cabinet IAC-B, IAC-T, and IAC-D
Powerware Hot Sync Parallel System
Sync Control
Optional X-Slot Cards
Symbols, Controls, and Indicators
Remote Monitor Panel
Relay Interface Module
Supervisory Contact Module
Using the Control Panel
UPS Control Panel
Using the LCD and Pushbuttons
Events Meters Controls Setup Load OFF D
Using the Main Menu
Events Meters Controls Setup Load OFF
Mimic Screen
Time 11 35
Event Screens
History
02 / 26
Events
Unit Meter Screens
Unit
System Unit
Input
Unit Battery Meter Screen
125% L1 L2L3 100% 75% 50%
Battery Discharge Log
07/28/2005
LOG
Date 07/28/2005 Time 15 26
Summary
KW Demand Log
07/30/2005
KWH
Summary Reset
14. KW Demand Log Screen
15. Current KW Demand Log Setup Screen
Change
Time Interval Monitored
Select
0000
Done
18. Time Interval Monitored Setup Save Screen
Save Retry Abort
Maximum Level KW Setup
20. Maximum Level KW Setup Save Screen
Maximum Current Log
08/04/2005
Maximum Maximum Current
Maximum Current LOG
Maximum Current LOG Setup
26. Time Interval Monitored Setup Screen
27. Time Interval Monitored Setup Save Screen
28. Maximum % of Full Load Setup Screen
000
29. Maximum % of Full Load Setup Save Screen
Level Based on 3 Phase Average
30. Calculation Method Setup Screen
System Meters Screens
Total System
Output Total System KVA Freq
Output Unit KVA Freq
Input Unit KVA Freq
Battery Unit
System Setup Level 0 Screens
Enter Password
70%
Save
57.00
CTO Serial
System Setup Level 1 Screens
42. Enter Password Screen
43. System Setup Level 1 Screen
LOG OUT
Change Password OLD L1 NEW L1
45. Change Password Save Screen
Time Format Setup MM/DD/YYYY DD/MM/YYYY
SET Date and Time MM/DD/YYYY Month
2004
SET Date and Time DD/MM/YYYY Month Year Hour M Inute
49. COM Port Setup Screen
COM
50. COM Setup Screen
Abort
System Controls Screen
Load OFF Normal Bypass
Load OFF Chgr on PM OFF
52. System Controls Screen
Cancel Load OFF
Load Off Screen
Reading the Status Indicators
Battery
Starting the UPS in Normal Mode
UPS Operating Instructions
Single Module Operation
Starting the UPS in Bypass Mode
DC Starting Inverter Starting Inverter Syncing Ready Online
Starting the Power Module
Transfer from Normal to Bypass Mode
Transfer from Bypass to Normal Mode
Transfer from Normal to Bypass Mode and Shut Down UPS
UPS and Critical Load Shutdown
Charger Control
Using the UPS Load OFF Pushbutton
Using the Remote Emergency Power-off Switch
Starting the Parallel System in Normal Mode
Multiple Module Parallel Operation
Starting the Parallel System in Bypass Mode
Transfer Parallel System from Normal to Bypass Mode
Transfer Parallel System from Bypass to Normal Mode
Single UPM Shutdown
Restarting a Single UPM
Parallel System and Critical Load Shutdown
Repeat Steps 2, 4, and 5 for each UPM, except the last UPM
10-13
Using the Parallel System Remote Emergency Power-off Switch
Using Features and Options
Building Alarm Monitoring
General Purpose Relay Contact
Optional Remote Monitor Panel
Remote Monitor Panel
RMP II Status Indicators
Customer Interface Connectors
Relay Interface Module
SCM II Status Indicators and Connections
Supervisory Contact Module
This page intentionally left blank
System Event Indicators
Responding to System Events
General
System Event Horns
Alarms
Message Horn
Alarms
12-5
Message Horn
12-7
Status
Command
This page intentionally left blank
Communication
Slot Cards
LanSafe Power Management Software
Remote Notification
Terminal Mode
Display UPS Control Panel
Event History Log
Kywd Message
Sample Event History Log
This page intentionally left blank
Maintaining the UPS System
Performing Preventive Maintenance
Daily Maintenance
Maintenance Training
Monthly Maintenance
Annual Maintenance
Battery Maintenance
This page intentionally left blank
Product Specifications
Single Module Specifications
Model Numbers
UPS System Input
UPS System Output
Environmental
Multiple Module Parallel Specifications
This page intentionally left blank
Installation Information
Appendix a
Battery Cabinet UPS Cabinet
Description Physical Features and Requirements
Ambient Temperature Range
UPS System Oneline Configurations
UPS System SINGLE-FEED or DUAL-FEED
160/160 208/220V Input and Output
Typical Maintenance Bypass Panel Power Flow
+1 and 2+0 Configurations Critical Load
+1 and 3+0 Configurations Critical Load
+1 and 4+0 Configurations Critical Load
Power Wiring Installation Notes
Power Wiring Installation Notes
6, 4 of 6, 5 of 6, and 6
Terminal Function
Drawing no
Description Power Wiring Installation Notes
Table J. Power Cable Conduit Requirements Cont’d
Table L. Maximum Bypass and Output Circuit Breaker Ratings
Table M. Maximum DC Input Circuit Breaker Ratings
164201604---5 Sheet 10
MOB MIS MBP
Configuration Units Rating 50/60 Hz
All
Number See Note Each
Drawing no Sheet 15
Bottom View
Left Side View Right Side View
Models 120/100 and 120/120 480V Input and 480V Output
Terminal Detail
Used only on 160/100, 160/120, and 160/160 208V/220V Ratings
Phase a E9 AC Output to Phase B E10 Critical Load
Description Interface Wiring Installation
Interface Terminal Locations
Interface Terminals
MINI-CSB Interface Terminals
Table S. Battery Disconnect Interface
Table U. Remote EPO
AUX Contact Rating
K3 AUX Contact Rating
Powerware HOT Sync can Bridge Card
Parallel System can and Backup Control Pull Chain
Control Pull Chain Wiring
Supervisory Contact Module Terminal Locations
RMP, RIM, or SCM Wiring Terminations
Front View Right Side View
TOP View
Bottom View with Optional Floor Mounting Brackets
Sheet
Feet Maximum wire size #14 AWG. Minimum wire size #22 AWG
Description Optional Remote Monitor Panel
Description Optional Relay Interface Module
PIN D-SUB Connectors
Description Optional Supervisory Contact
Warranty
Limited Factory Warranty for THREE-PHASE Powerware Products
Warranty
Page
164201604B
