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Powerware 100160 kVA manual 164201604B

Models: 100160 kVA

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Specs Install Building Alarm Monitoring Password Reading the Status Indicators Battery Wiring Warranty Maintenance Basic System Configurations Summary Reset

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164201604B

164201604 B

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Powerware 100160 kVA manual 164201604B

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Contents

Powerware 9390 UPS 100-160 kVA Important Safety Instructions Table of Contents Section II Operation Features, Options, and Accessories Responding to System Events Communication This page intentionally left blank Vii Viii Chapter Introduction Basic System Configurations Using This Manual Conventions Used in This Manual This manual uses these type conventions Safety Warnings N G E R For More Information Getting Help Section This page intentionally left blank Creating an Installation Plan UPS Installation Plan and UnpackingPreparing the Site Preparing for Wiring the UPS System Environmental Considerations Powerware 9390 UPS 100-160 kVA Cabinet as Shipped on Pallet Inspecting and Unpacking the UPS Cabinet U T I O N Preliminary Installation Information Installing the UPS SystemUPS Cabinet Installation Unloading the Powerware 9390 UPS Cabinet from the Pallet Front View Rear View Battery Cabinet Installation U T I O N External Wiring Installation Procedure a U T I O N External Wiring Installation Procedure B Battery Wiring Installing Interface Connections 7.1 TB1 and TB2 Connections 7.2 TB2 Battery Cabinet Connections Slot Connections Installing Accessories and Parallel System Control Wiring Completing the Installation ChecklistInitial Startup Installation Checklist Parallel System Installation Checklist Installing the UPS System This page intentionally left blank Important Safety Instructions Batteries Installing Batteries Recycling the Used Battery or UPS Installing a Remote Emergency Power-off Switch Repo Switch Repo Wire Terminations Installing a Remote Emergency Power-off Switch This page intentionally left blank Installing Options and Accessories Installing a Powerware Hot Sync can Bridge Card Installing Parallel System Control Wiring Installing a Remote Monitor Panel Installing a Relay Interface Module J1 through J4 Interface Connectors Installing a Supervisory Contact Module Supervisory Contact Module II TB2 This page intentionally left blank Operation This page intentionally left blank Understanding UPS Operation Looking Inside the UPS System Single Module Reverse Transfer RT Single Module RT Modes Understanding UPS Operation Normal Mode RT Path of Current Through the UPS in Normal Mode RT Understanding UPS Operation Bypass Mode RT Path of Current Through the UPS in Bypass Mode RT Understanding UPS Operation Battery Mode RT Path of Current Through the UPS in Battery Mode RT Multiple Module Parallel System Multiple Module Parallel System Modes Normal Mode Parallel Path of Current through the UPMs in Normal Mode Parallel Bypass Mode Parallel Path of Current through the UPMs in Bypass Mode Parallel Understanding UPS Operation Battery Mode Parallel Path of Current through the UPMs in Battery Mode Parallel Input Rectifier Battery Charger and Advanced Battery ManagementFunctional Description Inverter Bypass Batteries Features, Options, and Accessories UPS Standard Features Options and Accessories Sync Control Integrated Accessory Cabinet IAC-B, IAC-T, and IAC-DPowerware Hot Sync Parallel System Optional X-Slot Cards Relay Interface Module Symbols, Controls, and IndicatorsRemote Monitor Panel Supervisory Contact Module Using the Control Panel UPS Control Panel Using the LCD and Pushbuttons Events Meters Controls Setup Load OFF D Mimic Screen Using the Main MenuEvents Meters Controls Setup Load OFF Time 11 35 Event Screens History 02 / 26 Events Unit Unit Meter ScreensSystem Unit Input Unit Battery Meter Screen 125% L1 L2L3 100% 75% 50% 07/28/2005 Battery Discharge LogLOG Date 07/28/2005 Time 15 26 Summary 07/30/2005 KW Demand LogKWH Summary Reset 14. KW Demand Log Screen 15. Current KW Demand Log Setup Screen Change Time Interval Monitored Select 0000 Done 18. Time Interval Monitored Setup Save Screen Save Retry Abort Maximum Level KW Setup 20. Maximum Level KW Setup Save Screen Maximum Current Log 08/04/2005 Maximum Maximum Current Maximum Current LOG Maximum Current LOG Setup 26. Time Interval Monitored Setup Screen 27. Time Interval Monitored Setup Save Screen 28. Maximum % of Full Load Setup Screen 000 29. Maximum % of Full Load Setup Save Screen Level Based on 3 Phase Average 30. Calculation Method Setup Screen System Meters Screens Total System Output Total System KVA Freq Output Unit KVA Freq Input Unit KVA Freq Battery Unit System Setup Level 0 Screens Enter Password 70% Save 57.00 CTO Serial System Setup Level 1 Screens 42. Enter Password Screen 43. System Setup Level 1 Screen LOG OUT Change Password OLD L1 NEW L1 45. Change Password Save Screen Time Format Setup MM/DD/YYYY DD/MM/YYYY SET Date and Time MM/DD/YYYY Month 2004 SET Date and Time DD/MM/YYYY Month Year Hour M Inute 49. COM Port Setup Screen COM 50. COM Setup Screen Abort System Controls Screen Load OFF Normal Bypass Load OFF Chgr on PM OFF 52. System Controls Screen Cancel Load OFF Load Off Screen Reading the Status Indicators Battery UPS Operating Instructions Starting the UPS in Normal ModeSingle Module Operation Starting the UPS in Bypass Mode DC Starting Inverter Starting Inverter Syncing Ready Online Starting the Power Module Transfer from Normal to Bypass Mode Transfer from Bypass to Normal Mode Transfer from Normal to Bypass Mode and Shut Down UPS UPS and Critical Load Shutdown Charger Control Using the UPS Load OFF Pushbutton Using the Remote Emergency Power-off Switch Starting the Parallel System in Normal Mode Multiple Module Parallel Operation Starting the Parallel System in Bypass Mode Transfer Parallel System from Normal to Bypass Mode Transfer Parallel System from Bypass to Normal Mode Single UPM Shutdown Restarting a Single UPM Parallel System and Critical Load Shutdown Repeat Steps 2, 4, and 5 for each UPM, except the last UPM 10-13 Using the Parallel System Remote Emergency Power-off Switch Building Alarm Monitoring Using Features and OptionsGeneral Purpose Relay Contact Optional Remote Monitor Panel Remote Monitor Panel RMP II Status Indicators Customer Interface Connectors Relay Interface Module SCM II Status Indicators and Connections Supervisory Contact Module This page intentionally left blank General System Event IndicatorsResponding to System Events System Event Horns Alarms Message Horn Alarms 12-5 Message Horn 12-7 Status Command This page intentionally left blank Communication Slot Cards LanSafe Power Management Software Remote Notification Terminal Mode Display UPS Control Panel Event History Log Kywd Message Sample Event History Log This page intentionally left blank Maintaining the UPS System Performing Preventive Maintenance Daily Maintenance Annual Maintenance Maintenance TrainingMonthly Maintenance Battery Maintenance This page intentionally left blank Model Numbers Product SpecificationsSingle Module Specifications UPS System Input UPS System Output Environmental Multiple Module Parallel Specifications This page intentionally left blank Installation Information Appendix a Battery Cabinet UPS Cabinet Description Physical Features and Requirements Ambient Temperature Range UPS System Oneline Configurations UPS System SINGLE-FEED or DUAL-FEED 160/160 208/220V Input and Output Typical Maintenance Bypass Panel Power Flow +1 and 2+0 Configurations Critical Load +1 and 3+0 Configurations Critical Load +1 and 4+0 Configurations Critical Load Power Wiring Installation Notes Power Wiring Installation Notes 6, 4 of 6, 5 of 6, and 6 Terminal Function Drawing no Description Power Wiring Installation Notes Table J. Power Cable Conduit Requirements Cont’d Table L. Maximum Bypass and Output Circuit Breaker Ratings Table M. Maximum DC Input Circuit Breaker Ratings 164201604---5 Sheet 10 MOB MIS MBP Configuration Units Rating 50/60 Hz All Number See Note Each Drawing no Sheet 15 Bottom View Left Side View Right Side View Models 120/100 and 120/120 480V Input and 480V Output Terminal Detail Used only on 160/100, 160/120, and 160/160 208V/220V Ratings Phase a E9 AC Output to Phase B E10 Critical Load Description Interface Wiring Installation Interface Terminal Locations Interface Terminals MINI-CSB Interface Terminals Table S. Battery Disconnect Interface Table U. Remote EPO AUX Contact Rating K3 AUX Contact Rating Powerware HOT Sync can Bridge Card Parallel System can and Backup Control Pull Chain Control Pull Chain Wiring Supervisory Contact Module Terminal Locations RMP, RIM, or SCM Wiring Terminations Front View Right Side View TOP View Bottom View with Optional Floor Mounting Brackets Sheet Feet Maximum wire size #14 AWG. Minimum wire size #22 AWG Description Optional Remote Monitor Panel Description Optional Relay Interface Module PIN D-SUB Connectors Description Optional Supervisory Contact Warranty Limited Factory Warranty for THREE-PHASE Powerware Products Warranty Page 164201604B

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