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Powerware 100160 kVA manual Section

Models: 100160 kVA

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Specifications Install Building Alarm Monitoring Password Reading the Status Indicators Battery Wiring Warranty Maintenance Basic System Configurations Summary Reset

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Section I

Installation

EATON Powerware® 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201604 Rev B powerware.com

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Powerware 100160 kVA manual Section

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Contents

Powerware 9390 UPS 100-160 kVA Important Safety Instructions Table of Contents Section II Operation Features, Options, and Accessories Responding to System Events Communication This page intentionally left blank Vii Viii Introduction Chapter Basic System Configurations Using This Manual This manual uses these type conventions Conventions Used in This Manual N G E R Safety Warnings Getting Help For More Information Section This page intentionally left blank Preparing the Site UPS Installation Plan and UnpackingCreating an Installation Plan Environmental Considerations Preparing for Wiring the UPS System Inspecting and Unpacking the UPS Cabinet Powerware 9390 UPS 100-160 kVA Cabinet as Shipped on Pallet U T I O N UPS Cabinet Installation Installing the UPS SystemPreliminary Installation Information Unloading the Powerware 9390 UPS Cabinet from the Pallet Front View Rear View Battery Cabinet Installation U T I O N External Wiring Installation Procedure a U T I O N External Wiring Installation Procedure B Battery Wiring 7.1 TB1 and TB2 Connections Installing Interface Connections 7.2 TB2 Battery Cabinet Connections Slot Connections Initial Startup Completing the Installation ChecklistInstalling Accessories and Parallel System Control Wiring Installation Checklist Parallel System Installation Checklist Installing the UPS System This page intentionally left blank Batteries Important Safety Instructions Recycling the Used Battery or UPS Installing Batteries Repo Switch Installing a Remote Emergency Power-off Switch Repo Wire Terminations Installing a Remote Emergency Power-off Switch This page intentionally left blank Installing a Powerware Hot Sync can Bridge Card Installing Options and Accessories Installing Parallel System Control Wiring Installing a Remote Monitor Panel Installing a Relay Interface Module J1 through J4 Interface Connectors Installing a Supervisory Contact Module Supervisory Contact Module II TB2 This page intentionally left blank Operation This page intentionally left blank Looking Inside the UPS System Understanding UPS Operation Single Module RT Modes Single Module Reverse Transfer RT Understanding UPS Operation Path of Current Through the UPS in Normal Mode RT Normal Mode RT Understanding UPS Operation Path of Current Through the UPS in Bypass Mode RT Bypass Mode RT Understanding UPS Operation Path of Current Through the UPS in Battery Mode RT Battery Mode RT Multiple Module Parallel System Multiple Module Parallel System Modes Path of Current through the UPMs in Normal Mode Parallel Normal Mode Parallel Path of Current through the UPMs in Bypass Mode Parallel Bypass Mode Parallel Understanding UPS Operation Path of Current through the UPMs in Battery Mode Parallel Battery Mode Parallel Functional Description Battery Charger and Advanced Battery ManagementInput Rectifier Inverter Batteries Bypass UPS Standard Features Features, Options, and Accessories Options and Accessories Powerware Hot Sync Parallel System Integrated Accessory Cabinet IAC-B, IAC-T, and IAC-DSync Control Optional X-Slot Cards Remote Monitor Panel Symbols, Controls, and IndicatorsRelay Interface Module Supervisory Contact Module UPS Control Panel Using the Control Panel Events Meters Controls Setup Load OFF D Using the LCD and Pushbuttons Events Meters Controls Setup Load OFF Using the Main MenuMimic Screen Time 11 35 History Event Screens Events 02 / 26 System Unit Unit Meter ScreensUnit Input 125% L1 L2L3 100% 75% 50% Unit Battery Meter Screen LOG Battery Discharge Log07/28/2005 Summary Date 07/28/2005 Time 15 26 KWH KW Demand Log07/30/2005 14. KW Demand Log Screen Summary Reset Change 15. Current KW Demand Log Setup Screen Select Time Interval Monitored Done 0000 Save Retry Abort 18. Time Interval Monitored Setup Save Screen Maximum Level KW Setup 20. Maximum Level KW Setup Save Screen 08/04/2005 Maximum Current Log Maximum Maximum Current Maximum Current LOG Maximum Current LOG Setup 26. Time Interval Monitored Setup Screen 27. Time Interval Monitored Setup Save Screen 000 28. Maximum % of Full Load Setup Screen 29. Maximum % of Full Load Setup Save Screen 30. Calculation Method Setup Screen Level Based on 3 Phase Average Total System System Meters Screens Output Total System KVA Freq Output Unit KVA Freq Input Unit KVA Freq Battery Unit Enter Password System Setup Level 0 Screens Save 70% CTO Serial 57.00 42. Enter Password Screen System Setup Level 1 Screens LOG OUT 43. System Setup Level 1 Screen Change Password OLD L1 NEW L1 45. Change Password Save Screen Time Format Setup MM/DD/YYYY DD/MM/YYYY 2004 SET Date and Time MM/DD/YYYY Month SET Date and Time DD/MM/YYYY Month Year Hour M Inute COM 49. COM Port Setup Screen Abort 50. COM Setup Screen Load OFF Normal Bypass System Controls Screen 52. System Controls Screen Load OFF Chgr on PM OFF Load Off Screen Cancel Load OFF Battery Reading the Status Indicators Single Module Operation Starting the UPS in Normal ModeUPS Operating Instructions DC Starting Inverter Starting Inverter Syncing Ready Online Starting the UPS in Bypass Mode Transfer from Normal to Bypass Mode Starting the Power Module Transfer from Normal to Bypass Mode and Shut Down UPS Transfer from Bypass to Normal Mode Charger Control UPS and Critical Load Shutdown Using the UPS Load OFF Pushbutton Using the Remote Emergency Power-off Switch Multiple Module Parallel Operation Starting the Parallel System in Normal Mode Starting the Parallel System in Bypass Mode Transfer Parallel System from Bypass to Normal Mode Transfer Parallel System from Normal to Bypass Mode Restarting a Single UPM Single UPM Shutdown Repeat Steps 2, 4, and 5 for each UPM, except the last UPM Parallel System and Critical Load Shutdown 10-13 Using the Parallel System Remote Emergency Power-off Switch General Purpose Relay Contact Using Features and OptionsBuilding Alarm Monitoring Remote Monitor Panel Optional Remote Monitor Panel RMP II Status Indicators Relay Interface Module Customer Interface Connectors Supervisory Contact Module SCM II Status Indicators and Connections This page intentionally left blank Responding to System Events System Event IndicatorsGeneral System Event Horns Alarms Message Horn Alarms 12-5 Message Horn 12-7 Status Command This page intentionally left blank Slot Cards Communication Remote Notification LanSafe Power Management Software Display UPS Control Panel Terminal Mode Kywd Message Event History Log Sample Event History Log This page intentionally left blank Maintaining the UPS System Daily Maintenance Performing Preventive Maintenance Monthly Maintenance Maintenance TrainingAnnual Maintenance Battery Maintenance This page intentionally left blank Single Module Specifications Product SpecificationsModel Numbers UPS System Input Environmental UPS System Output Multiple Module Parallel Specifications This page intentionally left blank Appendix a Installation Information Battery Cabinet UPS Cabinet Description Physical Features and Requirements Ambient Temperature Range UPS System Oneline Configurations UPS System SINGLE-FEED or DUAL-FEED 160/160 208/220V Input and Output Typical Maintenance Bypass Panel Power Flow +1 and 2+0 Configurations Critical Load +1 and 3+0 Configurations Critical Load +1 and 4+0 Configurations Critical Load Power Wiring Installation Notes Power Wiring Installation Notes 6, 4 of 6, 5 of 6, and 6 Terminal Function Drawing no Description Power Wiring Installation Notes Table J. Power Cable Conduit Requirements Cont’d Table L. Maximum Bypass and Output Circuit Breaker Ratings Table M. Maximum DC Input Circuit Breaker Ratings 164201604---5 Sheet 10 MOB MIS MBP Configuration Units Rating 50/60 Hz All Number See Note Each Drawing no Sheet 15 Bottom View Left Side View Right Side View Models 120/100 and 120/120 480V Input and 480V Output Terminal Detail Used only on 160/100, 160/120, and 160/160 208V/220V Ratings Phase a E9 AC Output to Phase B E10 Critical Load Description Interface Wiring Installation Interface Terminal Locations Interface Terminals MINI-CSB Interface Terminals Table S. Battery Disconnect Interface Table U. Remote EPO AUX Contact Rating K3 AUX Contact Rating Powerware HOT Sync can Bridge Card Parallel System can and Backup Control Pull Chain Control Pull Chain Wiring Supervisory Contact Module Terminal Locations RMP, RIM, or SCM Wiring Terminations Front View Right Side View TOP View Bottom View with Optional Floor Mounting Brackets Sheet Feet Maximum wire size #14 AWG. Minimum wire size #22 AWG Description Optional Remote Monitor Panel Description Optional Relay Interface Module PIN D-SUB Connectors Description Optional Supervisory Contact Limited Factory Warranty for THREE-PHASE Powerware Products Warranty Warranty Page 164201604B

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