SAFETY CONSIDERATIONS

48/50PG and PM

TROUBLESHOOTING

37

Complete Unit Stoppage

37

Restart Procedure

37

Alarms and Alerts

37

Control Module Communication

44

Communication Failures

44

Cooling Troubleshooting

45

Humidi−MiZert Troubleshooting

46

Economizer Troubleshooting

47

Heating Troubleshooting

48

Phase Loss Protection

51

Thermistor Troubleshooting

51

Transducer Troubleshooting

52

Forcing Inputs and Outputs

52

MAJOR SYSTEM COMPONENTS

55

General

55

Main Base Board (MBB)

71

Economizer Control Board (ECB)

73

Integrated Gas Control (IGC) Board

75

Low Voltage Terminal Strip (TB1)

76

Scrolling Marquee Display

77

Accessory Navigatort Display

77

Carrier Comfort Network (CCN)R Interface

77

EnergyX

78

Field−Installed Accessories

79

SERVICE

82

Cleaning

82

Lubrication

84

Evaporator Fan Service and Replacement

85

Evaporator Fan Performance Adjustment

86

Evaporator Fan Belt Tension Adjustment

86

Condenser−Fan Adjustment

87

NOVATION Heat Exchanger Condenser

 

Service and Replacement

87

Verify Sensor Performance

87

Economizer Operation During Power Failure

87

Evacuation

87

Refrigerant Charge

88

Gas Valve Adjustment (48PG and 48PM)

91

High Altitude (48PG and 48PM)

92

Main Burners (48PG and 48PM)

92

Filter Drier

93

Protective Devices

93

Relief Devices

93

Control Circuit, 24−V

93

Replacement Parts

93

Diagnostic LEDs

93

EnergyX

93

APPENDIX A − LOCAL DISPLAY AND

 

CCN TABLES

94

APPENDIX B − CONTROL MODES WITH

 

Humidi−MiZert SYSTEM AND ECONOMIZER

112

APPENDIX C − START−UP DATA

113

APPENDIX D − ADDITIONAL START−UP DATA . . . . . . 169

CONTROL SET POINT AND CONFIGURATION LOG . . . 180

INDICATE UNIT SETTINGS BELOW . . . . . . . . . . . . . . . . 180

UNIT START−UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . 188

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment. Untrained personnel can perform the basic maintenance functions of replacing filters. Trained service personnel should perform all other operations.

When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply. Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguishers available for all brazing operations.

Follow all safety codes. Wear safety glasses and work gloves. Have fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions attached to the unit. Consult local building codes and National Electrical Code (NEC) for special requirements.

Recognize safety information. This is the safety−alert symbol ELECTRICAL SHOCK HAZARD . When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety−alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies a hazard which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could cause personal injury or death.

Before performing service or maintenance operations on unit, turn off main power switch to unit and install lockout tag. Ensure electrical service to rooftop unit agrees with voltage and amperage listed on the unit rating plate.

!CAUTION

UNIT DAMAGE HAZARD

Failure to follow this caution may cause equipment damage.

This unit uses a microprocessor−based electronic control system. Do not use jumpers or other tools to short out components or to bypass or otherwise depart from recommended procedures. Any short−to−ground of the control board or accompanying wiring may destroy the electronic modules or electrical components.

2

Page 2
Image 2
Carrier 48/50PG C03-14, 48/50PM C16-28 manual Safety Considerations, Electrical Shock Hazard, Unit Damage Hazard