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48/50PM C16-28, 48/50PG C03-14 50PG03−16 Control Wiring Schematic, 48/50PG and PM, C08550
Models:
48/50PM C16-28
48/50PG C03-14
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Troubleshooting
Alarm Output
Internal Wiring
Display Configuration
Reheat Mode Diagnostic Help
Accessory Navigator Display
Condenser-FanAdjustment Fig
Phase Loss Protection
Setting Up the System
Checklist
Page 57
Image 57
48/50PG and PM
C08550
Fig. 26 − 50PG03−16 Control Wiring Schematic
57
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Page 58
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Image 57
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Page 58
Contents
Controls, Start-Up,Operation, Service
TABLE OF CONTENTS
and Troubleshooting Instructions
48/50PG C03-14 48/50PM C16-28
SAFETY CONSIDERATIONS
ELECTRICAL SHOCK HAZARD
UNIT DAMAGE HAZARD
BASIC CONTROL USAGE
GENERAL
ComfortLink Control
Scrolling Marquee
Fig. 2 − Accessory Navigator Display
Accessory Navigator Display
Operation
System Pilott and Touch Pilot Devices
Force Hierarchy
Generic Status Display Table
Fig. 3 − System Pilott User Interface
Power Supply
Refrigerant Service Ports
Internal Wiring
START-UP
OUTDOOR AIR SCREEN HIDDEN
Control Set Point and Configuration Log
Accessory Installation
CONTROLS QUICK SET−UP
Condenser Fans and Motors
Power Exhaust
Accessories
T−58 Communicating Room Sensor
CCN Linkage Control
Programming Operating Schedules
IAQ Switch
Outdoor Enthalpy
IAQ Sensor
KEYPAD
DISPLAY SUB‐SUB MENU MODE
ITEM DISPLAY
ITEM EXPANSION
Independent Outputs
SERVICE TEST
Fan Test
Cooling Test
Detector Wiring
Alarm Output
THIRD PARTY CONTROL
Heating Test
Unit Configuration
Display Configuration
Password Enable PROT
Service Password PSWD
Fan Status Switch FN.SW
Fan On When Occupied OC.FN
Filter Status Switch FL.SW
Fire Shutdown Switch FS.SW
General Operation
HVAC Operation Disabled HV.DN
Temperature Setpoint Determination
Cool Setpoint In Effect EFF.C
Indoor Fan Operation
Occupancy Determination
Level 1 Priority
Level 2 Priority
Cooling Mode Control
Cooling Operation
Staging Control
Thermostat Control
Outdoor Fan Control
Compressor Control
Units Without Humidi−MiZert System
Units With Humidi−MiZer System
Table 5 – Outdoor Fan Level Transitions
Heating Mode Control
Heating Operation
Supply−Air Temperature Sensor SAT
Staging Control
Heat Relay Control
Integrated Gas Controller IGC
Space Sensor Control
Economizer
UEFC = 0 Disabled
Economizer Actuator Communications
Unoccupied Free Cooling
Dehumidification Demand
Optional Humidi−MiZert Dehumidification System
Reheat Modes
Free Cool PreOcc Time FC.TM
48/50PG and PM
48/50PG03−16
48/50PG03−16
48/50PG03−16
48/50PG and PM
a48-8174
48/50PG20−28 and 48/50PM16−28
48/50PG20−28 and 48/50PM16−28
a48-8222
48/50PG and
Reheat Control
Reheat Outdoor Fan Control
48/50PG20−28 and 48/50PM16−28
Service TestCOOLCMP.A Cool A Test
Reheat Mode Diagnostic Help
Service Test→COOL→CMP.C Cool C Test
Service TestHMZRRH1.A Reheat1 A Test
Air Baffles
Indoor Air Quality IAQ
IAQ Analog Input
Fig. 17 − Humidi−MiZer System Valve Locations
Fig. 18 − Air Baffle Dimensions 48/50PG03−16
48/50PG and PM
C07009
Fig. 19 − Air Baffle Dimensions 48/50PM16−28
48/50PG and PM
C08077
Outdoor Air Quality Analog Input
IAQ Switch Input
Fig. 20 − IAQ Control
IA.CF = 3 Control Minimum Position
Fan Enable Switch Input
Fan Enable Analog IAQ Sensor
Adaptive Fan
Fan Speed − Ventilation FS.VN
Setting Up the System
Carrier Comfort Network CCNR Configuration
Temperature Compensated Start
Fan Speed − Reheat2 FS.RH
Demand Limit
SPT Override Enabled? SCH.OOV.SP
Linkage
Global Schedule Broadcast BRODB.GS
Alarm Handling
TROUBLESHOOTING
Restart Procedure
Alarms and Alerts
AlarmsR.HIST Reset Alarm History
Diagnostic Alarm Codes and Possible Causes
AlarmsCURR Currently Active Alarms
AlarmsHIST Alarm History
Alert Codes T140 − Circuit C Loss of Charge
Alert Code T076 − Return Air Thermistor Failure
Alarm Code A157 − A/D Hardware Failure
Alarm Code A154 − Serial EEPROM Hardware Failure
Alarm Code A200 − Linkage Timeout − Comm Failure
Alarm Code A404 − Fire Shutdown
Table 12 – ComfortLinkt Alarm Codes
48/50PG and PM
See Legend on next page
48/50PG and PM
Table 12 — ComfortLinkt Alarm Codes cont
Alert Code T414
Alert Code T410
Control Module Communication
OAU General Alarm
Communication Failures
Red LED
Table 14 – Cooling Service Analysis
Cooling Troubleshooting
Table 15 – Humidi-MiZerService Analysis
Humidi−MiZert Troubleshooting
Table 16 – Economizer Service Analysis
Economizer Troubleshooting
Table 17 – Gas Heating Service Analysis
Heating Troubleshooting
Gas Heat 48PG Units
Electric Heat 50PG Units
48/50PG and PM
Fig. 21 − IGC Service Analysis Logic
LEGEND IDM -- Induced-DraftMotor
IGC --Integrated Gas Unit Controller
Table 18 – IGC Board LED Alarm Codes
Table 19 – Electric Heat Service Analysis
48/50PG and PM
Thermistor Troubleshooting
Phase Loss Protection
Phase Reversal Protection
Phase Loss Protection
Transducer Troubleshooting
Forcing Inputs and Outputs
Sensor Trim
TEMP
TEMP
48/50PG and PM
General
MAJOR SYSTEM COMPONENTS
Fig. 25 − 48PG03−16 Control Wiring Schematic
48/50PG and PM
C08549
Fig. 26 − 50PG03−16 Control Wiring Schematic
48/50PG and PM
C08550
C101249
48/50PG and PM
C08552
48/50PG and PM
C08554
48/50PG and PM
48/50PG08−14 Shown
48/50PG and PM
C101250
Fig. 31 − Typical 48PM16−28 Control Schematic
48/50PG and PM
C08471
C08062
48/50PG and PM
Fig. 33 − Typical 50PM16−28 Control Schematic
48/50PG and PM
C101251
C08064
48/50PG and PM
Fig. 35 − Typical 48/50PM16−28 Power Schematic
48/50PG and PM
C10902
C09213
48/50PG and PM
1TRAN
2TRAN
SAT OAT TXV IGC
48/50PG and PM
Fig. 38 − 48/50PM16−28 Component Arrangement
48/50PG and PM
C08067
C101252
48/50PG and PM
Fig. 40 − Main Base Board MBB
Main Base Board MBB
48/50PG and PM
Table 23 – MBB Connections
Fig. 41 − Economizer Control Board ECB
Economizer Control Board ECB
48/50PG and PM
Table 24 – ECB Connections
Integrated Gas Control IGC Board
Fig. 42 − Integrated Gas Control IGC Board
Table 25 – IGC Connections
Fig. 43 − Low−Voltage Terminal Strip
Low Voltage Terminal Strip
Table 26 - Field Connection Terminal Strip
TB1 on PG03−16 size and TB2 on PG20−28 and
Fig. 45 − Accessory Navigatort Display
Accessory Navigatort Display
Scrolling Marquee Display
Carrier Comfort Network CCNR Interface
EnergyX
Fig. 46 − CCN System Architecture
Space Temperature Sensor T−55
Field-InstalledAccessories
Space Temperature Sensor T−56
Space Temperature Sensor T−58
Factory Wiring
Fig. 47 − Space Temperature Sensor Averaging
Field Wiring
LEGEND
Two−Position Damper
Carrier Accessory Kits
Indoor Air Quality
Outdoor Air Quality
Cleaning
SERVICE
Coil Maintenance and Cleaning Recommendation
UNIT OPERATION AND SAFETY HAZARD
Condensate Drain Pan 48/50PG03−14 Units
Routine Cleaning of Round−Tube Coil Surfaces
EQUIPMENT DAMAGE HAZARD
UNIT RELIABILITY HAZARD
Condensate Drain Pan 48/50PM16−28 Units
Lubrication
Filters
Outdoor−Air Inlet Screens
Evaporator−Fan Motor Adjustment
Evaporator Fan Service and Replacement
Condenser and Evaporator−Fan Motor Bearings
Economizer or Manual Outside Air Damper
Evaporator Fan Belt Tension Adjustment
Evaporator Fan Performance Adjustment Fig. 52−54
Table 27 - Belt Tension Adjustment
Fig. 54 − Evaporator−Fan Alignment and Adjustment
Economizer Operation During Power Failure
Condenser-FanAdjustment Fig.
Repairing Tube Leaks
Fig. 55 − Condenser−Fan Adjustment
Fig. 58 − Charging Chart — 48/50PG03
To Use the Cooling Charging Chart, Standard Unit
Fig. 59 − Charging Chart — 48/50PG04
Refrigerant Charge
Fig. 61 − Charging Chart — 48/50PG06
Fig. 60 − Charging Chart — 48/50PG05
Fig. 62 − Charging Chart — 48/50PG07
Fig. 63 − Charging Chart - 48/50PG08 and
Fig. 65 − Charging Chart — 48/50PG14
Fig. 64 − Charging Chart - 48/50PG12
Fig. 66 − Charging Chart − 48/50PM16 and
Fig. 67 − Charging Chart − 48/50PM24
PuronR Refrigerant
Gas Valve Adjustment 48PG and PM
Table 28 – Altitude Compensation 48PG03−07
48PG08−14
High Altitude 48PG and PM
Cleaning and Adjustment
Main Burners 48PG and 48PM
Main Burner Removal
Diagnostic LEDs
Replacement Parts
Fig. 70 − Spark Gap Adjustment
High−Pressure Switch
APPENDIX A — LOCAL DISPLAY AND CCN TABLES
MODE — RUN STATUS
48/50PG and PM
APPENDIX A - LOCAL DISPLAY AND CCN TABLES CONT
MODE — RUN STATUS cont
48/50PG and PM
MODE — RUN STATUS cont
APPENDIX A — LOCAL DISPLAY AND CCN TABLES CONT
48/50PG and PM
ITEM
MODE — TEMPERATURES
MODE — SERVICE TEST
MODE — PRESSURES
APPENDIX A — LOCAL DISPLAY AND CCN TABLES CONT
MODE — INPUTS
MODE — SET POINTS
APPENDIX A — LOCAL DISPLAY AND CCN TABLES CONT
48/50PG and PM
MODE — OUTPUTS
APPENDIX A - LOCAL DISPLAY AND CCN TABLES CONT
48/50PG and PM
APPENDIX A — LOCAL DISPLAY AND CCN TABLES CONT
MODE — CONFIGURATION
48/50PG and PM
DISP
APPENDIX A — LOCAL DISPLAY AND CCN TABLES CONT
MODE — CONFIGURATION cont
48/50PG and PM
COOL
APPENDIX A — LOCAL DISPLAY AND CCN TABLES CONT
MODE - CONFIGURATION cont
48/50PG and PM
ITEM
APPENDIX A — LOCAL DISPLAY AND CCN TABLES CONT
MODE — CONFIGURATION cont
48/50PG and PM
ITEM
APPENDIX A — LOCAL DISPLAY AND CCN TABLES CONT
MODE — CONFIGURATION cont
48/50PG and PM
ITEM
APPENDIX A — LOCAL DISPLAY AND CCN TABLES CONT
MODE — CONFIGURATION cont
48/50PG and PM
ITEM
APPENDIX A - LOCAL DISPLAY AND CCN TABLES CONT
MODE - CONFIGURATION cont
48/50PG and PM
ITEM
APPENDIX A — LOCAL DISPLAY AND CCN TABLES CONT
MODE — CONFIGURATION cont
48/50PG and PM
ITEM
CCN ONLY TABLES
MODE - TIME CLOCK
APPENDIX A — LOCAL DISPLAY AND CCN TABLES CONT
48/50PG and PM
APPENDIX A — LOCAL DISPLAY AND CCN TABLES CONT
MODE — OPERATING MODES
48/50PG and PM
MODE
APPENDIX A — LOCAL DISPLAY AND CCN TABLES CONT
MODE - OPERATING MODES cont
and PM
48/50PG
APPENDIX A — LOCAL DISPLAY AND CCN TABLES CONT
MODE — ALARMS
MODE — OPERATING MODES cont
48/50PG and PM
1-StageY1 Thermostat Control Type configuration =
Thermostat Control Type configuration is ignored
Digital Thermostat Control Type configuration =
APPENDIX B - CONTROL MODES WITH
Fan Performance — 48PGD03 Vertical Units
APPENDIX C — START−UP DATA
Fan Performance — 48PGD04 Vertical Units
48/50PG and PM
Fan Performance — 48PGE04 Vertical Units
Fan Performance — 48PGF04 Vertical Units
48/50PG and PM
Fan Performance — 48PGD05 Vertical Units
Fan Performance − 48PGE05 Vertical Units
48/50PG and PM
Fan Performance — 48PGF05 Vertical Units
Fan Performance — 48PGD06 Vertical Units
48/50PG and PM
Fan Performance - 48PGE06 Vertical Units
Fan Performance − 48PGF06 Vertical Units
48/50PG and PM
Fan Performance — 48PGD07 Vertical Units
Fan Performance - 48PGE07 Vertical Units
48/50PG and PM
Fan Performance — 48PGF07 Vertical Units
Fan Performance - 48PGD08 Vertical Units
48/50PG and PM
Fan Performance — 48PGE08 Vertical Units
Fan Performance — 48PGF08 Vertical Units
48/50PG and PM
Fan Performance — 48PGD09 Vertical Units
Fan Performance - 48PGE09 Vertical Units
48/50PG and PM
Fan Performance — 48PGF09 Vertical Units
Fan Performance — 48PGD12 Vertical Units
48/50PG and PM
Fan Performance — 48PGE12 Vertical Units
Fan Performance — 48PGF12 Vertical Units
48/50PG and PM
48/50PG and PM
Fan Performance - 48PGD14 Vertical Units
48/50PG and PM
Fan Performance — 48PGE14 Vertical Units
48/50PG and
Fan Performance — 48PGF14 Vertical Units
Fan Performance — 48PGD03 Horizontal Units
Fan Performance — 48PGD04 Horizontal Units
48/50PG and PM
Fan Performance — 48PGE04 Horizontal Units
Fan Performance — 48PGF04 Horizontal Units
48/50PG and PM
Fan Performance - 48PGD05 Horizontal Units
Fan Performance — 48PGE05 Horizontal Units
48/50PG and PM
Fan Performance — 48PGF05 Horizontal Units
Fan Performance — 48PGD06 Horizontal Units
48/50PG and PM
Fan Performance — 48PGE06 Horizontal Units
Fan Performance — 48PGF06 Horizontal Units
48/50PG and PM
Fan Performance — 48PGD07 Horizontal Units
Fan Performance - 48PGE07 Horizontal Units
48/50PG and PM
Fan Performance — 48PGF07 Horizontal Units
Fan Performance — 48PGD08 Horizontal Units
48/50PG and PM
Fan Performance — 48PGE08 Horizontal Units
Fan Performance - 48PGF08 Horizontal Units
48/50PG and PM
Fan Performance — 48PGD09 Horizontal Units
Fan Performance — 48PGE09 Horizontal Units
48/50PG and PM
Fan Performance — 48PGF09 Horizontal Units
Fan Performance — 48PGD12 Horizontal Units
48/50PG and PM
Fan Performance — 48PGE12 Horizontal Units
Fan Performance — 48PGF12 Horizontal Units
48/50PG and PM
48/50PG and PM
Fan Performance — 48PGD14 Horizontal Units
48/50PG and PM
Fan Performance — 48PGE14 Horizontal Units
48/50PG and
Fan Performance — 48PGF14 Horizontal Units
Fan Performance — 50PG03 Vertical Units
Fan Performance — 50PG04 Vertical Units
48/50PG and PM
Fan Performance — 50PG05 Vertical Units
Fan Performance - 50PG06 Vertical Units
48/50PG and PM
Fan Performance — 50PG07 Vertical Units
Fan Performance — 50PG08 Vertical Units
48/50PG and PM
Fan Performance — 50PG09 Vertical Units
Fan Performance — 50PG012 Vertical Units
48/50PG and PM
48/50PG and
Fan Performance — 50PG014 Vertical Units
Fan Performance - 50PG03 Horizontal Units
Fan Performance — 50PG04 Horizontal Units
48/50PG and PM
Fan Performance — 50PG05 Horizontal Units
Fan Performance — 50PG06 Horizontal Units
48/50PG and PM
Fan Performance — 50PG07 Horizontal Units
Fan Performance — 50PG08 Horizontal Units
48/50PG and PM
Fan Performance — 50PG09 Horizontal Units
Fan Performance — 50PG12 Horizontal Units
48/50PG and PM
Fan Performance — 50PG14 Horizontal Units
Available External Static Pressure in. wg
Available External Static Pressure in. wg
Available External Static Pressure in. wg
Available External Static Pressure in. wg
Available External Static Pressure in. wg
48/50PG and PM
Available External Static Pressure in. wg
2.12
48/50PG and PM
2.18
Airflow
48/50PG and PM
Airflow
Airflow
48/50PG and PM
Airflow
48/50PG and PM
Airflow
48/50PG and PM
48/50PG and PM
NOTES
Airflow
48/50PG and PM
GENERAL NOTES FOR FAN PERFORMANCE DATA TABLES
Air Quantity Limits 50PG03−14 Units
APPENDIX D — ADDITIONAL START−UP DATA
Air Quantity Limits 48PG03−14 Units
Air Quantity Limits 48PM16−28 Units
48/50PG and PM
Evaporator Fan Motor Specifications − 48/50PG
EFFICIENCY
48/50PG DRIVEVOLTAGE/PHASE
MAX BHP
48/50PG and PM
48/50PG and PM
Evaporator Fan Motor Specifications − 48PM16−28
UNIT
ORIENTATION
48/50PG and PM
UNIT 48PM
ORIENTATION
48/50PG and PM
Evaporator Fan Motor Specifications − 50PM16−28
UNIT 50PM 16 20
DRIVE
48/50PG and PM
UNIT
Fan Rpm at Motor Pulley Settings* − 48/50PG
Fan RPM at Motor Pulley Settings* − 48PM16−28
48/50PG and PM
48/50PG and PM
Fan RPM at Motor Pulley Settings* − 50PM16−28
ELECTRIC
48/50PG and PM
Economizer
CONTROL SET POINT AND CONFIGURATION LOG
INDICATE UNIT SETTINGS BELOW
MODE — CONFIGURATION
Cooling Configuration
MODE — CONFIGURATION cont
48/50PG and PM
COOL
MODE - CONFIGURATION cont
48/50PG and PM
COOL cont
Cooling Configuration
MODE — CONFIGURATION cont
48/50PG and PM
COOL cont
MODE - CONFIGURATION cont
Economizer Configuration
48/50PG and PM
48/50PG and PM
MODE - CONFIGURATION cont
CCN CONFIGURATION
MODE - CONFIGURATION cont
48/50PG and PM
Linkage Staging PID kP
48/50PG and PM
MODE — CONFIGURATION cont
I. PRE-START-UP
UNIT START-UPCHECKLIST
II.START-UP
ELECTRICAL
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