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Delta Electronics VFD-EL manual This page intentionally left blank, Revision August 2008, 2ELE

Models: VFD-EL

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Appendix C How to Select the Right AC Motor Drive

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C-8	Revision August 2008, 2ELE, V1.02

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Delta Electronics VFD-EL manual This page intentionally left blank, Appendix C How to Select the Right AC Motor Drive

Contents

Page Page Page DANGER PrefacePLEASE READ PRIOR TO INSTALLATION FOR SAFETY Page Table of Contents Table of ContentsChapter 2 Installation and Wiring PrefaceChapter 4 Parameters Chapter 5 TroubleshootingChapter 3 Keypad and Start Up Appendix B Accessories Chapter 6 Fault Code Information and MaintenanceAppendix A Specifications B.8.1 DeviceNet Communication Module CME-DN01 General Precaution Appendix C How to Select the Right AC Motor DriveHow to Choose a Suitable Motor Capacity FormulasThis page intentionally left blank Chapter 1 Introduction 1.1.2 Model Explanation 1.1 Receiving and Inspection1.1.1 Nameplate Information 1.1.4 Drive Frames and Appearances 1.1.3 Series Number Explanation 007EL23A 0T 7T Taoyuan, W Wujiang 230V 3-phase 1HP0.75kW Model Chapter 1 IntroductionRFI Jumper Location Internal Structure1.1.5 Remove Instructions 1.2 Preparation for Installation and WiringRFI Jumper Remove Front CoverMinimum Mounting Clearances 1.2.1 Ambient ConditionsFrame B Mounting Clearances Installation without Metal Separation Installation with Metal Separation120mm 150mm1.3 Dimensions Chapter 1 Introduction VFD015EL23A/43A1-10 Revision August 2008, 2ELEChapter 2 Installation and Wiring DANGER 2.1 WiringChapter 2 Installation and Wiring Figure 1 for models of VFD-EL Series Chapter 2 Installation and WiringChapter 2 Installation and Wiring Factory setting Chapter 2 Installation and WiringFactory setting Factory settingD. PNP mode with external power Excellent Good Chapter 2 Installation and WiringNot allowed Revision August 2008, 2ELEBUE BR 2.2 External WiringunitBrak resistorBrake Terminal Symbol 2.3 Main Circuit 2.3.1 Main Circuit ConnectionMains power terminals R/L1, S/L2, T/L3 Explanation of Terminal FunctionOutput terminals for main circuit U, V, W Terminals +, - for connecting brake resistor2.3.2 Main Circuit Terminals 24V MI1 MI3 MI5 10V AVI 2.4 Control TerminalsRS-485 MI4 MI6 DCM AFM ACMinternal circuit +10VAnalog inputs AVI, ACM DANGERGeneral AVI C ACM24V MI1 MI3 MI5 10V AVI The specification for the control terminalsRS-485 RA RB RCThis page intentionally left blank Chapter 2 Installation and Wiring2-16 Revision August 2008, 2ELE3.1 Description of the Digital Keypad Chapter 3 Keypad and Start Up7 STOP/RESET Status DisplayDescriptions Display MessageTo shift data 3.2 How to Operate the Digital Keypad3.4 Operation Method +24V 3.5 Trial Run+10V ACI/AVI1. After applying the power, verify that LED display shows F 60.0Hz Chapter 4 Parameters Settings 4.1 Summary of Parameter SettingsSetting Group 0 User ParametersParameter Setting SettingsParameter ExplanationSetting SettingsGroup 2 Operation Method Parameters ParameterSetting SettingsParameter ExplanationParameter Setting SettingsParameter ExplanationParameter Setting SettingsParameter ExplanationParameter Parameter Setting SettingsParameter ExplanationParameter Parameter Setting SettingsParameter ExplanationParameter Parameter Setting SettingsParameter ExplanationSetting SettingsParameter Explanation4.2 Parameter Settings for Applications FWD/STOP VFD-ELREV/STOP RUN/STOPAuto Restart after Fault Carrier Frequency Setting Output Signal for Base Block 00.02 4.3 Description of Parameter SettingsParameter Reset 00.03 Start-up Display Selection 00.08 00.04 Content of Multi-function Display00.05 00.09 Password SetReserved 00.1000.11 Reserved01.01 01.0001.02 01.0301.05 V/f Curve01.06 01.0701.09 01.0801.10 01.1101.14 01.1301.15 The definition of Accel./Decel. TimeThe definition of JOG Accel./Decel. Time 01.1301.14 Acceleration/deceleration Characteristics Disable S curveEnable S curve Group 2 Operation Method Parameters 02.10 Combination of the First and Second Master Frequency Command When Pr.02.02 is set to 0 or When Pr.02.02 is set to 2 or02.03 Chapter 4 Parameters8kHz 2kHz12kHz Method A02.04 Motor Direction Control Factory Setting 1. When Pr.02.05 is set to 0 or 2, AC motor drive will run immediately MI1-DCM close power is appliedOFF ON output frequency Pr.02.05=0 or 1 it will run02.11 When Pr.02.07 is set to 2 increase/decrease the frequency by Pr.02.0802.12 02.15Function Display ValueDisplay Value FunctionUser-defined Value 02.19Group 3 Output Function Parameters SettingsFunction DescriptionFunction SettingsDescription 03.0203.04 03.03 Analog Output Signal AFMEx03.05=5,03.06=3 03.0503.06 03.11 03.0803.12 Frequency Output Case 1 Pr.03.12 Pr Case 2 Pr.03.12 Time Run/StopFactory setting ## Settings Read Only03.13 Display the Status of Relay Chapter 4 Parameters04.00 Group 4 Input Function Parameters04.02 Example 1 Standard applicationExample 3 Use of bias and gain for use of full range Example 4 Use of 0-5V potentiometer range via gain adjustmentpotentiometer range Example 5 Use of negative bias in noisy environment04.12 04.1104.13 04.1401.00=60.00 Hz 04.14=70 VFD-EL SettingsVFD-EL VFD-ELNOTE Pr.05.00 to Pr.05.14 can also be used to control output Description SettingsFunction 04.09 WeightsSettings 04.10 Weights0=Active Weights1=Off 04.275 4 3 2 1 0 MI1 05.01 05.0005.02 05.03MI5=3 MI6=4MI4=2 MI3=106.00 Group 6 Protection Parametershigh voltage at DC side over-voltage detection level time output frequency Frequency Held06.02 06.0106.01 06.05 over-current stall prevention during operation06.04 Load Operation time secondsfactor % 06.0706.08 Present Fault Record 06.09 Second Most Recent Fault Record cause of the fault, use the reset command to reset the drive 29-31 Reserved 32 ACI signal error AErr 33 Reserved34 Motor PTC overheat protection PtC1 35-40 Reserved Chapter 4 Parameters07.00 Group 7 Motor Parameters07.01 07.0207.10 07.09 Reserved07.11 07.12internal circuit resistor-divider07.15 resistor value Ω07.16 07.1308.00 DC Brake Time08.01 08.0208.05 08.04 Momentary Power Loss Operation SelectionFactory Setting Settings08.07 Baseblock Time for Speed Search BB08.09 08.0808.10 08.11internal setting frequency08.16 frequency100% 70% 08.20 08.19Reserved 09.00 RS-485Group 9 Communication Parameters 09.03 ASCII modeRTU mode For RTU RTU mode RTU mode ASCII modeRTU mode ASCII modeASCII mode RTU mode forj=0j8j++ ifregcrc & 0x01 /* LSBb0=1 */ regcrc=regcrc1 0xA001 Content Content RTU mode ASCII mode3.7 Communication program of PC Exception code09.07 outportbPORT+MCR,0x08Response Message of AC Drive Response Delay Time Pr.09.07 RS485 BUS PC commandChapter 4 Parameters Revision August 2008, 2ELE10.02 Group 10 PID Control10.11 10.03 The parameter can be set during operation for easy tuning10.04 10.0510.07 10.0610.12 10.1010.13 10.1410.16 Setpoint 10.18Feedback value the max. value you would like to convert10.23 10.2110.22 10.24 set pointfeedbac k v al ue Offset level of liquid leakage10.33 10.27Reserved 5.1 Over Current OC Chapter 5 TroubleshootingChapter 5 Troubleshooting 5.2 Ground Fault5.3 Over Voltage OV 5.4 Low Voltage Lv 5.6 Overload 5.5 Over Heat OH1Reduce load or increase the power of AC motor drive Chapter 5 Troubleshooting5.7 Keypad Display is Abnormal 5.8 Phase Loss PHLChapter 5 Troubleshooting 5.9 Motor cannot RunChapter 5 Troubleshooting 5.10 Motor Speed cannot be Changed5.12 The Motor does not Run as Expected 5.11 Motor Stalls during AccelerationChapter 5 Troubleshooting Thicken or shorten the wiring between the motor or AC motor drive5.14 Environmental Condition 5.13 Electromagnetic/Induction Noise5.15 Affecting Other Machines 6.1.1 Common Problems and Solutions Chapter 6 Fault Code Information and Maintenance6.1 Fault Code Information Chapter 6 Fault Code Information and Maintenance Fault Fault 6.2 Maintenance and Inspections 6.1.2 ResetDaily Inspection Periodic InspectionMaintenance Periodical Maintenance Ambient environmentMaintenance DANGERKeypad Terminals and wiring of main circuit Transformer and reactor of main circuit Maintenance MaintenanceCooling fan of cooling system Check ItemsVoltage Class Appendix A Specifications115V Class Voltage ClassGeneral Specifications Appendix A SpecificationsVoltage Class 460V ClassEnviromental Appendix A SpecificationsGeneral Specifications Revision August 2008, 2ELE Appendix A SpecificationsThis page intentionally left blank B.1 All Brake Resistors & Brake Units Used in AC Motor Drives Appendix B Accessories8. Definition for Brake Usage ED% 100% VFD SeriesED% = T1/T0x100% Cycle TimeB.1.1 Dimensions and Weights for Brake Resistors Order P/N BR500W030, BR500W100, BR1KW020, BR1KW075 Order P/N BR1K0W050 Appendix B AccessoriesOrder P/N BR1K0W050, BR1K2W008, BR1K2W6P8, BR1K5W005, BR1K5W040 Revision August 2008, 2ELEB.2 No Fuse Circuit Breaker Chart B.3 Fuse Specification Chart B.4.2 AC Output Reactor Recommended Value B.4 AC Reactor B.4.1 AC Input Reactor Recommended Value3~5% impedance 3% impedanceB.4.3 Applications Silicon Controlled Rectifier powerreactor AC motor drive reactor motorDiagram B B.5 Zero Phase Reactor RF220X00ADiagram A 8 6 5 4 16 15 14 13 11 RC-01Terminal block B.6 Remote Controller RC-01Appendix B Accessories B.7 PU06 B.7.1 Description of the Digital Keypad VFD-PU06B.7.2 Explanation of Display Message Appendix B Accessories B.7.3 Operation Flow ChartXX-XX XXXXX -ERR- -ENDB.8.1.2 Wiring and Settings B.8.1.1 Panel Appearance and DimensionsB.8 Fieldbus Modules B.8.1 DeviceNet Communication Module CME-DN01 ADD1 ADD2B.8.2.2 Dimensions B.8.1.3 Power SupplyB.8.1.4 LEDs Display B.8.2 LonWorks Communication Module CME-LW01 B.8.2.1 IntroductionB.8.2.4 Wiring B.8.2.3 SpecificationsB.8.2.5 LED Indications „ Terminal definition for LonTalk systemB.8.3 Profibus Communication Module CME-PD01 B.8.3.1 Panel Appearance B.8.3.3 Parameters Settings in VFD-EL B.8.3.2 DimensionsB.8.3.4 Power Supply B.8.3.5 PROFIBUS AddressB.8.4.1 Product Profile B.8.4.2 SpecificationsB.8.4 CME-COP01 CANopen Baud Rate Setting B.8.4.3 ComponentsMAC ID Setting B.8.4.4 LED Indicator Explanation & TroubleshootingERROR LED Appendix B Accessories B.9 MKE-EP & DIN Rail B.9.1 MKE-EPEMC earthing plate for Shielding Cable C CLAMPDimensions B.9.2 DIN Rail MKEL-DRA Only for frame AAppendix B Accessories VFD015EL23A/43ARelated Specification Appendix C How to Select the Right AC Motor DriveAppendix C How to Select the Right AC Motor Drive C.1 Capacity Formulasn T + n s k s − 1 = P C 1 ⎢ ⎢ n T + I M ⎢1+k ⋅ IM ≤ the rated current of AC motor drive A Symbol explanationk ⋅ 3 ⋅VM ⋅ IM ⋅10−3 ≤ the capacity of AC motor drivekVA cosϕSelection Note C.2 General PrecautionParameter Settings Note torque% C.3 How to Choose a Suitable Motor25% 40% 60% 100 continuousSpecial motors Motor torque Power Transmission MechanismRevision August 2008, 2ELE Appendix C How to Select the Right AC Motor DriveThis page intentionally left blank