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Delta Electronics VFD-EL manual Excellent Good, Not allowed, Installation and Wiring

Models: VFD-EL

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Chapter 2 Installation and Wiring

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Revision August 2008, 2ELE, V1.02

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Delta Electronics VFD-EL manual Excellent Good, Not allowed, Installation and Wiring, Revision August 2008, 2ELE

Contents

Page Page Page PLEASE READ PRIOR TO INSTALLATION FOR SAFETY PrefaceDANGER Page Table of Contents Table of ContentsChapter 2 Installation and Wiring PrefaceChapter 3 Keypad and Start Up Chapter 5 TroubleshootingChapter 4 Parameters Appendix A Specifications Chapter 6 Fault Code Information and MaintenanceAppendix B Accessories B.8.1 DeviceNet Communication Module CME-DN01 Appendix C How to Select the Right AC Motor Drive General PrecautionHow to Choose a Suitable Motor Capacity FormulasThis page intentionally left blank Chapter 1 Introduction 1.1.1 Nameplate Information 1.1 Receiving and Inspection1.1.2 Model Explanation 1.1.3 Series Number Explanation 007EL23A 0T 7 1.1.4 Drive Frames and AppearancesT Taoyuan, W Wujiang 230V 3-phase 1HP0.75kW Model Chapter 1 IntroductionInternal Structure RFI Jumper Location1.2 Preparation for Installation and Wiring 1.1.5 Remove InstructionsRFI Jumper Remove Front Cover1.2.1 Ambient Conditions Minimum Mounting ClearancesFrame B Mounting Clearances Installation with Metal Separation Installation without Metal Separation120mm 150mm1.3 Dimensions VFD015EL23A/43A Chapter 1 Introduction1-10 Revision August 2008, 2ELEChapter 2 Installation and Wiring Chapter 2 Installation and Wiring 2.1 WiringDANGER Chapter 2 Installation and Wiring Figure 1 for models of VFD-EL SeriesChapter 2 Installation and Wiring Chapter 2 Installation and Wiring Factory settingFactory setting Factory settingD. PNP mode with external power Chapter 2 Installation and Wiring Excellent GoodNot allowed Revision August 2008, 2ELEunitBrak resistorBrake 2.2 External WiringBUE BR 2.3 Main Circuit 2.3.1 Main Circuit Connection Terminal SymbolMains power terminals R/L1, S/L2, T/L3 Explanation of Terminal FunctionTerminals +, - for connecting brake resistor Output terminals for main circuit U, V, W2.3.2 Main Circuit Terminals 2.4 Control Terminals 24V MI1 MI3 MI5 10V AVIRS-485 MI4 MI6 DCM AFM ACM+10V internal circuitDANGER Analog inputs AVI, ACMGeneral AVI C ACMThe specification for the control terminals 24V MI1 MI3 MI5 10V AVIRS-485 RA RB RCChapter 2 Installation and Wiring This page intentionally left blank2-16 Revision August 2008, 2ELEChapter 3 Keypad and Start Up 3.1 Description of the Digital Keypad7 STOP/RESET Status DisplayDisplay Message Descriptions3.2 How to Operate the Digital Keypad To shift data3.4 Operation Method 3.5 Trial Run +24V+10V ACI/AVI1. After applying the power, verify that LED display shows F 60.0Hz Chapter 4 Parameters 4.1 Summary of Parameter Settings SettingsSetting Group 0 User ParametersParameter Settings SettingParameter ExplanationSettings SettingGroup 2 Operation Method Parameters ParameterSettings SettingParameter ExplanationParameter Settings SettingParameter ExplanationParameter Settings SettingParameter ExplanationParameter Parameter Settings SettingParameter ExplanationParameter Parameter Settings SettingParameter ExplanationParameter Parameter Settings SettingParameter ExplanationSettings SettingParameter Explanation4.2 Parameter Settings for Applications VFD-EL FWD/STOPREV/STOP RUN/STOPAuto Restart after Fault Carrier Frequency Setting Output Signal for Base Block Parameter Reset 4.3 Description of Parameter Settings00.02 00.03 Start-up Display Selection 00.05 00.04 Content of Multi-function Display00.08 Password Set 00.0900.10 Reserved00.11 Reserved01.00 01.0101.02 01.03V/f Curve 01.0501.06 01.0701.08 01.0901.10 01.1101.13 01.1401.15 The definition of Accel./Decel. Time01.14 01.13The definition of JOG Accel./Decel. Time Enable S curve Disable S curveAcceleration/deceleration Characteristics Group 2 Operation Method Parameters 02.10 Combination of the First and Second Master Frequency Command When Pr.02.02 is set to 2 or When Pr.02.02 is set to 0 or02.03 Chapter 4 Parameters2kHz 8kHz12kHz Method A02.04 Motor Direction Control Factory Setting 1. When Pr.02.05 is set to 0 or 2, AC motor drive will run immediately power is applied MI1-DCM closeOFF ON output frequency Pr.02.05=0 or 1 it will runWhen Pr.02.07 is set to 2 increase/decrease the frequency by Pr.02.08 02.1102.12 02.15Display Value FunctionDisplay Value Function02.19 User-defined ValueSettings Group 3 Output Function ParametersFunction DescriptionSettings FunctionDescription 03.0203.03 Analog Output Signal AFM 03.0403.06 03.05Ex03.05=5,03.06=3 03.08 03.1103.12 Frequency Output Case 1 Pr.03.12 Pr Case 2 Pr.03.12 Time Run/StopSettings Read Only Factory setting ##03.13 Display the Status of Relay Chapter 4 ParametersGroup 4 Input Function Parameters 04.0004.02 Example 1 Standard applicationExample 4 Use of 0-5V potentiometer range via gain adjustment Example 3 Use of bias and gain for use of full rangeExample 5 Use of negative bias in noisy environment potentiometer range04.11 04.1204.13 04.1401.00=60.00 Hz 04.14=70 Settings VFD-ELVFD-EL VFD-ELNOTE Pr.05.00 to Pr.05.14 can also be used to control output Function SettingsDescription Settings Weights04.09 Weights 04.10Weights 0=Active1=Off 04.275 4 3 2 1 0 MI1 05.00 05.0105.02 05.03MI6=4 MI5=3MI4=2 MI3=1Group 6 Protection Parameters 06.00high voltage at DC side over-voltage detection level time output frequency Frequency Held06.01 06.0106.02 06.04 over-current stall prevention during operation06.05 Operation time seconds Loadfactor % 06.0706.08 Present Fault Record 06.09 Second Most Recent Fault Record 29-31 Reserved 32 ACI signal error AErr 33 Reserved cause of the fault, use the reset command to reset the drive34 Motor PTC overheat protection PtC1 35-40 Reserved Chapter 4 ParametersGroup 7 Motor Parameters 07.0007.01 07.0207.09 Reserved 07.1007.11 07.12resistor-divider internal circuitresistor value Ω 07.1507.16 07.13DC Brake Time 08.0008.01 08.0208.04 Momentary Power Loss Operation Selection 08.05Settings Factory Setting08.07 Baseblock Time for Speed Search BB08.08 08.0908.10 08.11setting frequency internal08.16 frequency100% 70% Reserved 08.1908.20 Group 9 Communication Parameters RS-48509.00 09.03 ASCII modeRTU mode For RTU RTU mode ASCII mode RTU modeASCII mode RTU modeASCII mode RTU mode forj=0j8j++ ifregcrc & 0x01 /* LSBb0=1 */ regcrc=regcrc1 0xA001 Content Content ASCII mode RTU modeException code 3.7 Communication program of PCoutportbPORT+MCR,0x08 09.07RS485 BUS PC command Chapter 4 ParametersRevision August 2008, 2ELE 4-9910.11 Group 10 PID Control10.02 The parameter can be set during operation for easy tuning 10.0310.04 10.0510.06 10.0710.10 10.1210.13 10.1410.16 10.18 SetpointFeedback value the max. value you would like to convert10.22 10.2110.23 set point 10.24feedbac k v al ue Offset level of liquid leakageReserved 10.2710.33 Chapter 5 Troubleshooting 5.1 Over Current OC5.3 Over Voltage OV 5.2 Ground FaultChapter 5 Troubleshooting 5.4 Low Voltage Lv 5.5 Over Heat OH1 5.6 OverloadReduce load or increase the power of AC motor drive Chapter 5 Troubleshooting5.8 Phase Loss PHL 5.7 Keypad Display is Abnormal5.9 Motor cannot Run Chapter 5 Troubleshooting5.10 Motor Speed cannot be Changed Chapter 5 Troubleshooting5.11 Motor Stalls during Acceleration 5.12 The Motor does not Run as ExpectedChapter 5 Troubleshooting Thicken or shorten the wiring between the motor or AC motor drive5.13 Electromagnetic/Induction Noise 5.14 Environmental Condition5.15 Affecting Other Machines 6.1 Fault Code Information Chapter 6 Fault Code Information and Maintenance6.1.1 Common Problems and Solutions Chapter 6 Fault Code Information and Maintenance Fault Fault 6.1.2 Reset 6.2 Maintenance and InspectionsDaily Inspection Periodic InspectionPeriodical Maintenance Ambient environment MaintenanceMaintenance DANGERKeypad Terminals and wiring of main circuit Transformer and reactor of main circuit Maintenance MaintenanceCooling fan of cooling system Check ItemsAppendix A Specifications Voltage Class115V Class Voltage ClassAppendix A Specifications General SpecificationsVoltage Class 460V ClassGeneral Specifications Appendix A SpecificationsEnviromental This page intentionally left blank Appendix A SpecificationsRevision August 2008, 2ELE Appendix B Accessories B.1 All Brake Resistors & Brake Units Used in AC Motor Drives8. Definition for Brake Usage ED% VFD Series 100%ED% = T1/T0x100% Cycle TimeB.1.1 Dimensions and Weights for Brake Resistors Order P/N BR500W030, BR500W100, BR1KW020, BR1KW075 Appendix B Accessories Order P/N BR1K0W050Order P/N BR1K0W050, BR1K2W008, BR1K2W6P8, BR1K5W005, BR1K5W040 Revision August 2008, 2ELEB.2 No Fuse Circuit Breaker Chart B.3 Fuse Specification Chart B.4 AC Reactor B.4.1 AC Input Reactor Recommended Value B.4.2 AC Output Reactor Recommended Value3~5% impedance 3% impedanceB.4.3 Applications power Silicon Controlled Rectifierreactor AC motor drive reactor motorDiagram A B.5 Zero Phase Reactor RF220X00ADiagram B B.6 Remote Controller RC-01 8 6 5 4 16 15 14 13 11 RC-01Terminal blockB.7.2 Explanation of Display Message B.7 PU06 B.7.1 Description of the Digital Keypad VFD-PU06Appendix B Accessories B.7.3 Operation Flow Chart Appendix B AccessoriesXX-XX XXXXX -ERR- -ENDB.8.1.1 Panel Appearance and Dimensions B.8.1.2 Wiring and SettingsB.8 Fieldbus Modules B.8.1 DeviceNet Communication Module CME-DN01 ADD1 ADD2B.8.1.3 Power Supply B.8.2.2 DimensionsB.8.1.4 LEDs Display B.8.2 LonWorks Communication Module CME-LW01 B.8.2.1 IntroductionB.8.2.3 Specifications B.8.2.4 WiringB.8.2.5 LED Indications „ Terminal definition for LonTalk systemB.8.3 Profibus Communication Module CME-PD01 B.8.3.1 Panel Appearance B.8.3.2 Dimensions B.8.3.3 Parameters Settings in VFD-ELB.8.3.4 Power Supply B.8.3.5 PROFIBUS AddressB.8.4 CME-COP01 CANopen B.8.4.2 SpecificationsB.8.4.1 Product Profile B.8.4.3 Components Baud Rate SettingB.8.4.4 LED Indicator Explanation & Troubleshooting MAC ID SettingERROR LED B.9 MKE-EP & DIN Rail B.9.1 MKE-EP Appendix B AccessoriesEMC earthing plate for Shielding Cable C CLAMPB.9.2 DIN Rail MKEL-DRA Only for frame A DimensionsAppendix B Accessories VFD015EL23A/43AAppendix C How to Select the Right AC Motor Drive Related SpecificationC.1 Capacity Formulas Appendix C How to Select the Right AC Motor Driven T + n s k s − 1 = P C 1 ⎢ ⎢ n T + I M ⎢1+Symbol explanation k ⋅ IM ≤ the rated current of AC motor drive Ak ⋅ 3 ⋅VM ⋅ IM ⋅10−3 ≤ the capacity of AC motor drivekVA cosϕParameter Settings Note C.2 General PrecautionSelection Note C.3 How to Choose a Suitable Motor torque%25% 40% 60% 100 continuousSpecial motors Power Transmission Mechanism Motor torqueThis page intentionally left blank Appendix C How to Select the Right AC Motor DriveRevision August 2008, 2ELE