Section Installation, Mechanical installation

Section 3 Installation

DANGER

Electrocution hazard. Only qualified personnel should conduct the tasks described in this section of the manual.

3.1 Mechanical installation

Figure 1 Probe module with display module

1	Probe module	3	Display module

2	LED indicator	4	Connector, display module to probe module

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Image 13

Hach sc1000 user manual Section Installation, Mechanical installation

Contents

Sc1000 controller Page Table of Contents Table of Contents Section Table of Contents Table of Contents Display Module Section SpecificationsProbe Module DIN Rail Switch Cabinet Expansion Modules SpecificationsPlug-in Expansion Cards Certifications Warranty Specifications General Information Safety informationUse of hazard information General product information General Information Precautionary labelsController storage Mechanical installation Section Installation Sc1000 controller dimensions Installation Controller dimensions Mounting the controller InstallationWall mounting Installation Vertical or horizontal pipe mounting Wiring safety informationPanel Mounting Sun-shield Remove display module and probe module cover Electrostatic discharge ESD considerations Installation in hard-wired applications Electrical installation Using the optional strain relief and conduit plug Installation Installation using a power cord Removing the probe module cover Wiring for power Inside the AC probe module Wiring for AC power at the controller AC power wiring information Proper wire preparation and ferrite core wiring Hard-wired installation Installation with power cord Inside the 24 VDC probe module Installation Wiring for 24 VDC power at the controller DC power wiring information Wiring for 24 VDC power DIN rail expansion modules Expansion card main circuit board connections Expansion cards Expansion card ports Relay card connections To make a relay card connection Proper wire preparation and insertion Terminal Designation Relay Relay card YAB022, normally closed terminal assignments Relay card YAB076, change over terminal assignments Input card connectionsTo make an input card connection Input card YAB018 terminal assignments Input card YAB018 cable connections and jumper setting To make an output card connection Installation Output card connectionsOutput card YAB019 terminal assignments To make a Modbus card connection Installation Modbus card connectionsModbus RS485 card YAB021 terminal assignments Modbus RS232 card YAB047 terminal assignments Profibus DP card connectionsTo make a Profibus card connection Modbus RS232 designation Terminal Designation Profibus DP card YAB020 terminal assignments Installation Remove/Replace an expansion card Install an sc1000 network sc1000 bus connectionTo remove/replace an expansion card Network Connector Assembly To attach a network connector1 sc1000 network connections Connection Cable Signal Length Communication connector terminal assignments Network connector components Installation Switch setting Terminating resistors Connection Setting a terminating resistor DIP switch in the connector Connect the probe data cable Connect probes to the sc1000 controller Installation Add probe connections Service port connection LAN connectionConnect AC powered sc probes To connect AC powered probes to a probe module Safety precautions for GSM modem installation Safety precautionsGSM modem connection GSM modem requirements Safety precautions for antenna installation Safety precautions for SIM card installationSIM card requirements To insert the SIM card into the display module Installation Insert the SIM card into the display module Connect the external GSM antenna To connect an external GSM antenna Insert the storage card into the display module Storage card SD cardTo insert the storage card into the display module Figure Content Installation Prepare the storage cardTo prepare the storage card Storage card, folder structure System Start Up System Start Up Display module Standard OperationsAttach the display module to the probe module Tips for the use of the touch screen Standard OperationsDisplay modes To view several measured values Measured value display To configure the measurement value display Configure the measured value displayGraph display Standard Operations Daily and weekly trend lines Graph display Main menu display Calibrate the touch screen Alphanumeric keypadSpecify the displayed language To calibrate the touch screen after initial commissioning Set the time and date Set up system security passcode protectionSet the passcode Add new components Add and remove favoritesTo add a favorite item To remove a favorite item Configure the Profibus/Modbus card Configure the network modules Profibus/Modbus cardsTo configure a Profibus/Modbus card Profibus/Modbus configuration menu-Select tag Error register Error and status registerBit Error Description Telegram list-Column description Bit Status Description Status register-Status Profibus configuration example Standard Operations Profibus/Modbus configuration exampleModbus configuration example with virtual slaves Profibus Slave Byte Device Data name Address Set up the LAN connection Remote controlTo change the computer network card settings to 10BaseT Prepare the LAN connection To set the sc1000 controller settings Set up the dial-up connectionTo add a fixed IP address to the computer General tab select Use the following IP address radio box New connection wizard-Settings To set computer settings description for Windows XPDialog box Setting To run the dial-up connection and start the web browser Browser access screen-Navigation keys To access an sc1000 controller through a web browserButton Function To save log files through browser access Save log files through browser accessLog data Save log files to the storage card To remove log files through browser access Standard Operations Remove log files through browser access Formula editor for output and relay card Formula settingsAdd a formula To add a formula Add a formula with measurement values from other probes Formula settings-ExampleFormula operations Load Formula editor-Logical operations Formula editor-Arithmetic operationsFormula editor-Mathematical functions Chka Check functions to set errors and warnings Advanced Operations Sensor setup menuSensor status menu Sensor Status Output setup menu System setup menuAdvanced Operations System Setup Output Setup mA Output INT/EXT Integral ProportionalDerivative Snap Shot HV-LV Relation between input current and calculated concentration Output current with an output range of 4-20mA Advanced Operations Current inputs menu System Setup Current Inputs mA Input INT/EXT OFF LogicConcentration ⋅ HV-LV Output value with an input range of 0-20 mA HV-LV ⋅ Output value with an input range of 4-20 mA System Setup Relay Relay INT/EXT General relay settings available in all relay working modesAdvanced Operations Relay menu Alarm Function set to Alarm working mode Color/line code for Figure Relay behavior-Alarm mode Feeder Control Function set to Feeder Control working mode Advanced Operations Relay behavior-Feeder Control mode Phase low, OnMax Timer MAX Timer Expire Function set to 2 Point Control working modePoint Control MIN Timer Expire Relay behavior-2 Point Control mode without delay Relay behavior-2 Point Control mode OnMin Timer, OnMax Timer Relay behavior-2 Point Control mode ON/OFF delay Process Event Function set to Warning working mode Bit set Time x-axis Source y-axis PWM CONTROL/LINEAR Function set to PWM CONTROL/LINEAR working modeLinear Duty Cycle 100 PWM Control/Linear mode-Maximum value 101 Relay behavior-PWM Control/Linear mode 102 Function set to PWM CONTROL/PID Control working modePWM CONTROL/PID Control 103 Function set to FREQ. Control / Linear working modeFREQ. Control / Linear 104 Relay behavior-FREQ. Control/Linear mode 105 Function set to FREQ. Control/PID Control modeFREQ. Control /PID Control Timer Function set to Timer working mode106 107 Shows the behavior of the relay in the Timer mode System Error Function set to System Error working mode108 Sensor Missing Advanced Operations Network Modules Profibus, Modbus System Setup Network Modules FieldbusProfibus 109 TEST/MAINT 110 111 Modbus 112 Modbus simulation mode 113 Advanced Operations GSM module 114 System Setup GSM Module System Setup Device Management Display settingsSystem Setup Display Settings Advanced Operations Device management System Setup Browser Access Advanced Operations Browser accessSystem Setup Storage Card Storage card Test/Maint Menu Advanced Operations Security setup117 118 Bus statusTEST/MAINT Display Info TEST/MAINT BUS Status General maintenance MaintenanceFuse replacement 119 120 Maintenance General problems and GSM module errors Section TroubleshootingGeneral Problems Problem Cause/Solution Error and warning messages GSM Module errorsTroubleshooting Message type Error and warning ID numbers Troubleshooting Message format Configure SMS destination SMS serviceSMS format 125 SMS example TEST/MAINT Output Setup mA Output INT/EXT Test the expansion cards in the Maintenance menuTest the output card 126 127 Troubleshooting Test the input cardTEST/MAINT Current Inputs mA Input INT/EXT TEST/MAINT Output Setup Relay INT/EXT Troubleshooting Test the relay cardSETUP, SET Transfer 128 Accessories Replacement Parts and AccessoriesExternal DIN rail modules Internal network components Replacement Parts and Accessories Replacement parts130 Description Item No 131 132 Exploded view drawings 133 Probe module connections 134 Probe module circuit cards 135 Display module 136 137 Contact Information 138 Contact Information FCC Part 15, Class a Limits CertificationProfibus 139 140 Certification Mount the DIN rail Appendix a DIN Rail Expansion ModulesAttach an expansion module 141 142 Attach the base module 143 Base Module Terminal AssignmentsTerminal Terminal assignment Description External relay module terminal assignments Attach the external relay module144 Terminal Assignment Description External Output Module Terminal Assignments Attach the external output module145 Analog and digital output terminal assignments Attach the external input module146 Terminal Analog Digital Assignment Description 147 Dismantle the DIN rail 148