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F-91

F-91

TROUBLESHOOTING & REPAIR

STATIC CAPACITOR BALANCE TEST (continued)

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WARNING

ELECTRIC SHOCK can kill.

With input supply power ON, there are high voltages inside the machine. Do not reach into the

machine or touch any internal part of the machine, including resistors R9 and R10. Use insulated gloves to measure the resistance across these resistors.

9.Turn input supply power to the machine ON. Machine output must be OFF.

10.Measure and record the DC voltage across bleeder resistors R9 and R10. Compare the voltage recorded to the desired values in Table F.7, depending on the input supply voltage setup.

11.Determine the difference between the two bleeder resistor voltages.

For 380 VAC Input Voltage or Higher:

If the difference is less than 75 VDC, static capacitive balance is okay.

If the difference is more than 75 VDC, sta- tic capacitive balance is not okay. Perform the Input Rectifier Test. Also visually check input filter capacitors C1, C2, C3, and C4 for any signs of damage; replace the FET or IGBT assembly.

For 220 VAC Input Voltage:

The two resistance measurements should be the same. If one or both is less than 175 VDC, perform the Main Contactor Test and the Input Rectifier Test. Also visually check input filter capacitors C1, C2, C3, and C4 for any signs of damage; replace the FET or IGBT assembly.

12.After the test is completed and the prob- lem successfully repaired, install the machine case sides and top.

13.Install the handle and the lift bail rubber gasket.

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TABLE F.7

BLEEDER RESISTOR R9 AND R10 VOLTAGE VALUES

VAC INPUT

VDC ACROSS BLEEDER RESISTORS R9 AND R10

460 VAC

325 VDC

440 VAC

311 VDC

415 VAC

293 VDC

380 VAC

269 VDC

230 VAC

325 VDC

208 VAC

294 VDC

POWER WAVE 450

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Lincoln Electric SVM112-B service manual Electric Shock can kill