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F-207

F-207

TROUBLESHOOTING & REPAIR

PRE-POWERUP SWITCH BOARD TEST PROCEDURE

FOR REPLACEMENT OF SWITCH ASSEMBLY G2402-2 (continued)

FIGURE F.83 - OUTPUT SIGNAL

0 V

5V/Div

10uS/Div

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8.Turn the variable AC primary supply to zero volts and then turn it OFF. See Figure F.76.

9.Once the filter capacitor voltage drops to zero, turn the arc start switch OFF. See Arc Start

PW450 or Figure F.79.

PREPARE MACHINE FOR NORMAL

OPERATION

1.Turn OFF the 115VAC pretest power circuit. See Figure F.78

2.Make certain the filter capacitors are completely discharged. Remove the variable AC primary supply. See Figure F.76.

3.Remove the 115VAC pretest power circuit. See Figure F.78.

4.Reconnect plug P70.

5.Remove the jumper plug in P23. See

Figure F.80

6.Reconnect P23.

7.Reconnect P73.

OUTPUT TESTS SETUP

The filter capacitors must be discharged before continuing. Make sure the Power Wave is configured for 460VAC operation.

1.Connect a power input cable to CR1. DO NOT

APPLY INPUT VOLTAGE AT THIS TIME.

2.Connect the grid load to the Power Wave out- put terminals. Make sure the grid load is OFF.

PRIMARY OVER CURRENT TEST

1.Connect a current probe to the oscilloscope and set it for:

10 mV/div. (should be equal 10 mA/div.)

10 uS/div.

2.Put the current probe on lead 221 at J21 pin 1. See Wiring Diagram

3.Loosely assemble the sheet metal case to the Power Wave.

4.Apply input power to the machine and turn the Power Wave power switch ON.

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POWER WAVE 450

Page 267
Image 267
Lincoln Electric SVM112-B service manual Figure F.80