TOC

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F-49

F-49

TROUBLESHOOTING & REPAIR

INPUT RECTIFIER RESISTANCE TEST (continued)

9.Check all leads connected to the input rectifier. Check for looseness or shorted wires.

10.Using an analog type meter, perform the resistance test Steps A through L accord- ing to the Table F.1.

NOTE: If terminals AC1, AC2, and AC3 of the input rectifier are not easily accessible, use terminals T1, T2, and T3, respectively, of main con- tactor CR1 for the resistance mea- surements. Similarly, if terminals POS and NEG of the input rectifier are not easily accessible, use ter- minals POS and NEG of the recon- nect switch for the resistance mea- surements.

11.After the test is completed and the prob- lem successfully repaired, reconnect the negative leads to the reconnect switch. Fasten the reconnect switch assembly back into position on the machine.

NOTE: If input rectifier was shorted, other components may be faulty. Perform Field Effect Transistor/ Switch Board Test and check for “leaky” or “shorted” capacitors.

12.Install the machine case sides and top.

13.Install the handle and the lift bail rubber gasket.

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TABLE F.1 – INPUT RECTIFIER RESISTANCE VALUES

Step

 

Place

Place

 

 

(See

 

+ Lead

- Lead

 

 

Note)

Test for

on . . .

on . . .

If . . .

Then . . .

 

 

 

 

 

 

A

1K Ohms

POS

AC1

>1K Ohms

Go to step B.

 

 

 

 

<100 Ohms

Tested failed.

B

1K Ohms

POS

AC2

>1K Ohms

Go to step C.

 

 

 

 

<100 Ohms

Tested failed.

C

1K Ohms

POS

AC3

>1K Ohms

Go to step D.

 

 

 

 

<100 Ohms

Tested failed.

D

1K Ohms

AC1

NEG

>1K Ohms

Go to step E.

 

 

 

 

<100 Ohms

Tested failed.

E

1K Ohms

AC2

NEG

>1K Ohms

Go to step F.

 

 

 

 

<100 Ohms

Tested failed.

F

1K Ohms

AC3

NEG

>1K Ohms

Go to step G.

 

 

 

 

<100 Ohms

Tested failed.

G

<100 Ohms

AC1

POS

<100 Ohms

Go to step H.

 

 

 

 

>1K Ohms

Test failed.

H

<100 Ohms

AC2

POS

<100 Ohms

Go to step I.

 

 

 

 

>1K Ohms

Test failed.

I

<100 Ohms

AC3

POS

<100 Ohms

Go to step J.

 

 

 

 

>1K Ohms

Test failed.

J

<100 Ohms

NEG

AC1

<100 Ohms

Go to step K.

 

 

 

 

>1K Ohms

Test failed.

K

<100 Ohms

NEG

AC2

<100 Ohms

Go to step L.

 

 

 

 

>1K Ohms

Test failed.

L

<100 Ohms

NEG

AC3

<100 Ohms

Input Rectifier OK

 

 

 

 

>1K Ohms

Test failed.

 

 

 

 

 

 

POWER WAVE 450

Page 109
Image 109
Lincoln Electric SVM112-B service manual Table F.1 Input Rectifier Resistance Values