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F-19

F-19

 

TROUBLESHOOTING & REPAIR

 

 

TROUBLESHOOTING GUIDE

Observe Safety Guidelines

 

 

detailed in the beginning of this manual.

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

WELDING PROBLEMS

 

 

Machine loses output while weld-

1. Check the yellow High

1.

Perform the Welding

ing. Fans and display are func-

Temperature light on the front-

 

Feedback Test.

tioning properly.

panel. If the light is “ON,” then

2.

Perform the Switch Board

 

refer to the Output Problems

 

 

Test.

 

section in this table relating to

 

 

 

 

 

this condition.

3.

Perform the Snubber and

 

2. Check for proper input volt-

 

Bleeder Resistor Test.

 

 

 

 

ages (per machine nameplate).

4.

Perform the Static Capacitor

 

3. Check for balanced three-

 

Balance Test.

 

 

 

 

phase input supply voltages.

5.

Perform the Dynamic

 

4. Check electrode and work

 

Capacitor Test.

 

 

 

 

cables for loose or poor con-

6.

Perform the appropriate Wire

 

nections.

 

Feeder Trigger Circuit Test.

 

 

 

If a K941-1 Remote Control Kit

 

 

 

is used, perform the K941-1

 

 

 

Remote Control Kit Trigger

 

 

 

Circuit Test.

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1- 800-833-9353.

POWER WAVE 450

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Lincoln Electric SVM112-B service manual Welding Problems