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B-17

B-17

OPERATION

SETUP OVERLAY

The Setup Overlay is used to control the water cooler operation (on/off and prime the water cooler), and to set up the voltage sensing configuration of the machine and wire feeder(s) connected to the Power Wave. See Figure B.9.

FIGURE B.9 – SETUP OVERLAY

C COPYRIGHT 1994 THE LINCOLN ELECTRIC COMPANY CLEVELAND, OHIO USA

L9660 SETUP OVERLAY

 

 

R

WARNING

 

1

+POLARITY

+POLARITY

 

 

 

ELECTRODE

ELECTRODE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SENSE LEAD

SENSE LEAD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENABLED

 

ENABLED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WORK SENSE

WORK SENSE

 

 

 

 

 

WATER COOLER ENABLED

 

 

3

 

 

 

LEAD ENABLED

LEAD ENABLED

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WATER COOLER PRESSURE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

+/ -

 

 

+/ -

 

 

 

 

 

 

 

 

WATER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

COOLER

 

 

 

 

 

 

 

 

POLARITY

 

POLARITY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENABLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRODE

 

ELECTRODE

 

 

 

 

 

 

 

PRIME

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SENSE

 

 

SENSE

 

 

 

 

 

 

 

WATER

 

 

 

 

 

7

 

 

 

LEAD

 

 

LEAD

 

 

 

 

 

 

 

COOLER

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WATER COOLER CAN ONLY BE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WORK

 

 

WORK

 

 

 

 

 

PRIMED WHEN IT IS ENABLED.

 

 

 

 

 

SENSE

 

 

SENSE

 

 

 

 

 

PRIME THE WATER COOLER

 

 

 

 

 

 

 

LEAD

 

 

LEAD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UNTIL WATER COOLER PRESSURE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LIGHT TURNS ON.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WATER COOLER SETUP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WIRE

 

WIRE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FEEDER 1

FEEDER 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 LCD DISPLAY WINDOW

 

 

 

 

 

 

 

 

 

 

 

 

5 WIRE FEEDER 1+/- POLARITY KEY

 

2 WATER COOLER ON/OFF KEY

 

 

 

 

 

 

6 WIRE FEEDER 1 ELECTRODE SENSE LEAD KEY

 

3 WATER COOLER PRESSURE LIGHT

 

 

 

 

 

 

7 WIRE FEEDER 1 WORK SENSE LEAD KEY

 

4 PRIME WATER COOLER KEY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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1.LCD DISPLAY WINDOW: Power up the machine with this overlay in place. When the Power Wave is turned on, the following message appears in the display window for a few seconds:

LINCOLN ELECTRIC

Version X.X

This display is followed by:

OVERLAY ID

NUMBER = 0

This message is then replaced by the following message:

POWER WAVE

SETUP

2.WATER COOLER ON/OFF KEY: Press this key to toggle the water cooler between being enabled and disabled. The present status of the water cooler is indicated by the “WATER COOLER ON” light.

3.WATER COOLER PRESSURE LIGHT: This light indicates whether or not the coolant flow rate is high enough for normal water cooler operation. If the water cooler loses the required flow rate it will shut down within a couple of seconds, the water cooler pressure light will turn off,and the machine sounds a buzzer.

4.PRIME WATER COOLER KEY: The water cooler may have to be primed if there is not enough coolant in the system for proper operation. Make sure that the water cooler has been turned on before it is primed. (The “WATER COOLER ON” light should be turned on.) Check reservoir for proper coolant level - See Water Cooler informa- tion in ACCESSORIES section. To prime the water cooler, hold the PRIME WATER COOLER key down. While this key is pressed, the display will show:

PRIME WATER

COOLER

POWER WAVE 450

Page 29
Image 29
Lincoln Electric SVM112-B service manual L9660 Setup Overlay