Lincoln Electric SVM112-B service manual Auxiliary Transformer Test #1

Models: SVM112-B

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F-28

F-28

TROUBLESHOOTING & REPAIR

AUXILIARY TRANSFORMER TEST #1 (continued)

FIGURE F.5 - TRANSFORMER T1 AND T2 LOCATION

3

2 4

1.

AUXILIARY TRANSFORMER T1, PLUG

1

J5 LOCATED IN BASE

 

2.

PROTECTION BOARD

3.

PLUG J30

4.

AUXILIARY TRANSFORMER T1

TEST PROCEDURE

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1.Remove main input supply power to the machine.

2.With the 3/8" nut driver, remove the 4 screws that hold the handle to the machine.

3.Remove the rubber gasket (cover seal) from the lift bail.

4.With the 5/16" nut driver, remove the sheet metal screws from the case top.

5.With the 5/16" nut driver, remove the screws holding the right and left case sides. Remove the case sides by lifting up and out.

6.Perform the Capacitor Discharge Proce- dure described earlier in this section of the manual.

WARNING

Before continuing with the test procedure, perform the capacitor discharge proce- dure to avoid electric shock.

7.After you have completed the capacitor discharge procedure for all four switch boards, remove the PC board cover. Use the 5/16" nut driver.

8.Remove plug J5 from the T2 transformer located in the machine base assembly. This is a 6-pin molex plug with 5 wires; see Figure F. 5 for location. T2 is con- nected in parallel with T1. Leaving the two transformers connected in parallel for the test might result in incorrect readings; therefore plug J5 should be disconnected.

9.Remove plug J30 from the protection board. See Figure F.1 for location of the board and plug J30.

10.Remove the 5 leads ( 3 heavy and 2 small) T1, T2, T3 from main input contactor CR1. This is a safety precaution. It prevents high voltage from being put on the machine during the test. Wrap tape around the lead ends to insulate them and prevent them from touching.

POWER WAVE 450

Page 88
Image 88
Lincoln Electric SVM112-B service manual Auxiliary Transformer Test #1, Figure F.5 Transformer T1 and T2 Location