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F-32

F-32

TROUBLESHOOTING & REPAIR

AUXILIARY TRANSFORMER TEST #2 (continued)

FIGURE F.7 - TRANSFORMER T1 AND T2 LOCATION

2

3

1

 

1. AUXILIARY TRANSFORMER T1 WITH PLUG J73

2. PLUG J30

3. PROTECTION BOARD

TEST PROCEDURE

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1.Remove main input supply power to the machine.

2.With the 3/8" nut driver, remove the 4 screws that hold the handle to the machine.

3.Remove the rubber gasket (cover seal) from the lift bail.

4.With the 5/16" nut driver, remove the sheet metal screws from the case top.

5.With the 5/16" nut driver, remove the screws holding the right and left case sides. Remove the case sides by lifting up and out.

6.Perform the Capacitor Discharge Proce- dure described earlier in this section of the manual.

WARNING

Before continuing with the test procedure, perform the capacitor discharge proce- dure to avoid electric shock.

7.After you have completed the capacitor discharge procedure for all four switch boards, remove the PC board cover. Use the 5/16" nut driver.

8.Remove plug J73 from the T1 transformer. T2 is connected in parallel with T1. Leaving the two transformers connected in parallel for the test might result in incor- rect readings; therefore plug J73 should be disconnected.

9.Remove plug J30 from the protection board. See Figure F.1 for location of the board and plug J30.

10.Remove the 5 leads ( 3 heavy and 2 small) T1, T2, T3 from main input contactor CR1. This is a safety precaution. It prevents high voltage from being put on the machine during the test. Wrap tape around the lead ends to insulate them and prevent them from touching.

POWER WAVE 450

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Lincoln Electric SVM112-B service manual Auxiliary Transformer Test #2, Figure F.7 Transformer T1 and T2 Location