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E-3

E-3

THEORY OF OPERATION

FIGURE E.3 – PRECHARGE CIRCUIT

 

INPUT

MAIN

OUTPUT

 

 

RECTIFIER

 

 

TRAMSFORMER

RECTIFIER

 

INPUT

AND

POSITIVE

CONTACTOR

RECONNECT

 

CHOKE

 

 

LEFT

 

 

THREE

 

SWITCH

 

 

 

BOARD

 

 

PHASE

 

 

 

 

 

 

 

Return

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INPUT

 

FET

POWER

 

ASSEMBLY

INPUT

AUX.

CT

TRANS

 

LINE

 

SWITCH

 

RIGHT

 

 

 

 

SWITCH

PROTECTION

FAN

BOARD

BOARD

 

FET

 

 

 

 

ASSEMBLY

 

POWER

 

 

BOARD

 

CONTROL

BOARD

WATER

COOLERDISPLAY

BOARD

PC

INTERFACE

NEGATIVE

SHUNT

SNUBBER AND

SENSE LEADS

LCD

DISPLAY

KEYPAD

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OVERLAY

WF1 WF2

PRECHARGE (SOFT START)

The Protection Board contains a “soft Start” circuit, which is powered by the Auxiliary Transformer. During precharge or “soft start” only two phases of the input power, with current limiting, are connected to the input rectifier. This AC input voltage is rectified, and the DC voltage is applied through the Reconnect Switches to the input capacitors located on the Switch Boards. The Protection Board monitors the voltage across the capacitors. When the capacitors have charged to an acceptable level, the Protection Board energizes the Main Input Contactor, making all three phases of input power available to the input capacitors. At this point the Power Wave is in the “Run Mode” of operation. If the capacitors become under- or overvoltaged, the Protection Board will de-energize the Main Input Contactor, and the machine output will be disabled.

NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.

POWER WAVE 450

Page 51
Image 51
Lincoln Electric SVM112-B service manual Precharge Soft Start, Figure E.3 Precharge Circuit