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Mitsubishi Electronics
MR-J3, MR-J3- T
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11 - 14
11. TROUBLESHOOTING
MEMO
Contents
Main
MR-J3- T
J3
E
Safety Instructions
1. To prevent electric shock, note the following
WARNING
2. To prevent fire, note the following
CAUTION
3. To prevent injury, note the follow
CAUTION
4. Additional instructions
(1) Transportation and installation
(2) Wiring
(3) Test run adjustment
(4) Usage
(5) Corrective actions
(6) Maintenance, inspection and parts replacement
(7) General instruction
About processing of waste
Precautions for Choosing the Products
COMPLIANCE WITH EC DIRECTIVES
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CONFORMANCE WITH UL/C-UL STANDARD
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1. FUNCTIONS AND CONFIGURATION
1 - 2
1 - 3
(2) MR-J3-350T4 MR-J3-500T(4) MR-J3-700T(4)
1 - 4
(3) MR-J3-11KT(4) to 22KT(4)
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1.2 Servo amplifier standard specifications (1) 200V class, 100V class
1 - 8
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1 - 10
(2) 400V class
1 - 11
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1 - 13
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1 - 15
1.4 Model code definition (1) Rating plate
MITSUBISHI
MODEL
MR-J3-10T
AC SERVO
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1 - 17
1.6 Structure 1.6.1 Parts identification (1) MR-J3-100T or less
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(2) MR-J3-200T(4) or less
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(3) MR-J3-350T
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(b) For 1-phase 100V to 120VAC
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(2) MR-J3-60T4 MR-J3-100T4
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(3) MR-J3-200T(4)
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(4) MR-J3-350T
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(5) MR-J3-350T4 MR-J3-500T(4)
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(6) MR-J3-700T(4)
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(7) MR-J3-11KT(4) to MR-J3-22KT(4)
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2. INSTALLATION
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3. CC-LINK COMMUNICATION FUNCTIONS
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CC-Link operation mode Test operation mode
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(2) When 2 stations are occupied RXn/RYn: 64 points each, RWrn/RWwn: 8 points each
Note. "n" depends on the station number setting.
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4. SIGNALS AND WIRING
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(2) For 1-phase 200 to 230VAC power supply to M R-J3-10T to MR-J3-70T
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(3) MR-J3-10T1 to MR-J3-40T1
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(4) MR-J3-60T4 to MR-J3-200T4
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(5) MR-J3-500T MR-J3-700T
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(6) MR-J3-350T4 to MR-J3-700T4
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(7) MR-J3-11KT to MR-J3-22KT
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(8) MR-J3-11KT4 to MR-J3-22KT4
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4.2 I/O signal connection diagram
+
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4. SIGNALS AND WIRING
CAUTION
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4.5.2 Input signals
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4. SIGNALS AND WIRING
CAUTION
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4.8 Interface 4.8.1 Internal connection diagram
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4. SIGNALS AND WIRING
WARNING
CAUTION
WARNING
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Note. Use of the following connectors is recommended when ingress protection (IP65) is necessary.
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2) When the power supply connector and the electr omagnetic brake connector are shared.
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2) 400V class
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(b) Servo motor terminals
Terminal box inside (HA-LP601(4) 701M(4) 11K2(4))
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(2) Forced stop (EMG) ON/OFF
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(3) Alarm occurrence
Note. ON: Electromagnetic brake is not activated. OFF: Electromagnetic brake is activated.
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(5) Only main circuit power supply off (contro l circuit power supply remains on)
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5. OPERATION 5. OPERATION WARNING
CAUTION
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(2) Indication list
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(3) Automatic operation timing chart The timing chart is shown below.
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(2) Timing chart
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(2) Timing chart
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(2) Timing chart
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(2) Timing chart
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6. PARAMETERS
6. PARAMETERS CAUTION
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6. PARAMETERS
CAUTION
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6.2 Gain/filter parameters (No.PB ) 6.2.1 Parameter list
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00 0
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6.3 Extension setting parameters (No.PC ) 6.3.1 Parameter list
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6.3.2 Detail list
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6.4 I/O setting parameters (No.PD ) 6.4.1 Parameter list
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6.4.2 Detail list
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7. MR Confi
g
urato
r
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789
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456
123 0
0 9
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(2) Cable internal wiring diagram Wire the cables as shown below.
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8.5.6 Point table mode The flowchart below shows the procedure for sett ing point table data.
Note. This applies to all types of data.
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9 GENERAL GAIN ADJUSTMENT
9 - 2
(2) Adjustment sequence and mode usage
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Droop pulse value (pulse)
262144(pulse)
Rotation speed (r/min) 60 Model loop gain setting
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10. SPECIAL ADJUSTMENT FUNCTIONS
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(3) Adaptive tuning mode procedure
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(3) Vibration suppression control tuning mode procedure
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11. TROUBLESHOOTING
11. TROUBLESHOOTING
11.1 Trouble at start-up
CAUTION
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11. TROUBLESHOOTING
CAUTION
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12. OUTLINE DRAWINGS
Mounting hole process drawing
6 mounting hole
With MR-J3BAT
4
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(2) MR-J3-40T MR-J3-60T MR-J3-40T1
6
2-M5 screw
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(3) MR-J3-70T MR-J3-100T
Approx. 12
3-M5 screw
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(4) MR-J3-60T4 MR-J3-100T4
Rating plate
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(6) MR-J3-350T
[Unit: mm]
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(7) MR-J3-350T4 MR-J3-500T(4)
[Unit: mm]
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(8) MR-J3-700T(4)
[Unit: mm]
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(9) MR-J3-11KT(4) to 22KT(4)
236 0.5
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13. CHARACTERISTICS
13. CHARACTERISTICS
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0
100
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HA-LP1500r/min series HA-LP2000r/min series
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14. OPTIONS AND AUXILIARY EQUIPMENT
14. OPTIONS AND AUXILIARY EQUIPMENT WARNING
CAUTION
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14.1.1 Combinations of cable/connector sets
Note. Connectors for 3.5kW or less For 5kW or more, terminal blocks
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(a) Connection of servo amplifier and servo m otor
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(a) Connection of servo amplifier and servo m otor
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(b) Internal wiring diagram
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(a) Connection of servo amplifier and servo m otor
View seen from wiring side.
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(a) Connection of servo amplifier and servo m otor
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(b) Internal wiring diagram
Parts/Tool Description MR- J3SCNS (Option)
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(1) Connection of servo amplifier and servo m otor
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14. OPTIONS AND AUXILIARY EQUIPMENT
14.2 Regenerative options
CAUTION
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6)
2)
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(b) MR-RB30 MR-RB31 MR-RB32 MR-RB34-4 MR-RB3M-4 MR-RB3G-4
(c) MR-RB50 MR-RB51 MR-RB54-4 MR-RB5G-4
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(d) MR-RB5E MR-RB9P MR-RB9F MR-RB6B-4 MR-RB60-4 MR-RB6K-4
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(2) Combination with MT-BR5-(H) resistor unit
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(2) FR-BR- (H) resistor unit
(3) MT-BR5- (H) resistor unit
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(2) Connection example
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(3) Connection diagram (a) 200V class
(Note 1)
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(b) 400V class
MC
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(6) Specifications
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(2) Connection example
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(3) Outline dimension drawing (a) DBU-11K DBU-15K DBU-22K
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Use wires 8) of the following sizes with the power r egeneration converter (FR-RC-(H)).
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Note 1. d is as shown below.
d Conductor Insulation sheath
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Connection diagram Outline drawing [Unit: mm] FR-BSF01 (for wire size 3.5mm2 (AWG12) or less)
FR-BLF(for wire size 5.5mm2 (AWG10) or more)
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15. COMMUNICATION FUNCTION
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(b) Cable connection diagram Wire the cables as shown below.
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(2) Parameters (Command [0][4] [0][5] [0][6] [0][7] [0][8] [0][9])
(3) External I/O signals (Command [1][2])
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(4) Alarm history (Command [3][3])
(5) Current alarm (Command [0][2], [3][5])
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0 0
0 0
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16. INDEXER POSITIONING OPERATION
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(2) When 2 stations are occupied RXn/RYn: 64 points each, RWrn/RWwn: 8 points each
Note. "n" depends on the station number setting.
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(4) Power supply
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16. INDEXER POSITIONING OPERATION
CAUTION
16. INDEXER POSITIONING OPERATION
WARNING
CAUTION
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(2) Indication list
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2) Setting the number of stations Set the number of stations in the parameter No.PC46.
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2) When directly setting the servo motor speed
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2) When directly setting the servo motor speed ( only when 2 stations are occupied)
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CMX
L160
V 2
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(3) Timing chart
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16. INDEXER POSITIONING OPERATION
CAUTION
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16. INDEXER POSITIONING OPERATION
CAUTION
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16.11.2 Gain/filter parameters (No.PB ) (1) Parameter list
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00 0
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16.11.3 Extension setting parameters (No.PC ) (1) Parameter list
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(2) Detail list
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16.11.4 I/O setting parameters (No.PD ) (1) Parameter list
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(2) Detail list
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00 0
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16. INDEXER POSITIONING OPERATION
16.12 TROUBLESHOOTING 16.12.1 Trouble at start-up
CAUTION
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16. INDEXER POSITIONING OPERATION
CAUTION
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App. - 1
A
PPENDIX
App. 1 Parameter list
App. - 2
App. - 3
App. 2 Signal layout recording paper
App. - 4
App. 3 Twin type connector: outline drawing for 721-2105/026-000(WAGO)
App. - 5
App. 4 Change of connector sets to the RoHS compatible products
App. - 6
App. 5 MR-J3-200T-RT servo amplifier
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App. 5.4 OUTLINE DRAWINGS (Chapter 12 OUTLINE DRAWINGS)
[Unit: mm]
App. 6 Selection example of servo motor power cable
App. - 11
App. 7 Parameter list
App. - 12
App. - 14
App. - 15
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REVISIONS
*The manual number is given on the bottom left of the back cover.
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MR-J3- T
J3
E
