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Powerware 9315 operation manual
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Powerware 9315
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Specs
Install
Error messages
Warranty
Dimension
Maintenance
Basic System Configurations
Preparing for Wiring the UPS System
Backlit Status Indicators Mode Key Switch Push In To Reset
NOTE For setup of an X-Slot card, please contact Eaton see page
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Powerware
®
9315 UPS
500–750
kVA
Installation and Operation Manual
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Contents
Powerware 9315 UPS 500-750 kVA Installation and Operation Manual
CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
Special Symbols
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Section I - Installation
Table of Contents
UPS Installation Plan and Unpacking
Installing the UPS System
10-1
Section II - Operation
Installing a Remote Emergency Power-off Control
Installing Optional Accessories
12-1
11-1
13-1
11 Responding to System Events
15-1
14-1
Product Specifications
Warranty
List of Figures
Figure A‐10. Securing Cables
Introduction
Chapter
Figure 1‐1. Typical Powerware 9315 500-750 kVA UPS System
1.1.1 Installation Features
1.1 UPS Features
1.1.5 Automatic Battery Charge Current Limit
1.1.2 Customer Interface
1.2.2 Battery Racks
1.2 Options and Accessories
1.2.3 External Fused Battery Disconnect
1.2.4 Upgrade Capability
1.2.6 Monitoring and Communication
1.3 Basic System Configurations
1.4 Safety Warnings
A T T E N T I O N
A V E R T I S S E M E N T
1.5 Conventions Used in This Manual
1.6 For More Information
All other countries Call your local service representative
1.7 Getting Help
United States 1-800-843-9433 or Canada1-800-461-9166 ext
INTRODUCTION
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Section
Installation
Page
2.1 Creating an Installation Plan
UPS Installation Plan and Unpacking
2.1.1 Preparing Your Site
2.1.2 Environment Considerations
2.2 Inspecting and Unpacking Each Cabinet
2.1.3 Preparing for Wiring the UPS System
W A R N I N G
C A U T I O N
5. Remove the protective cardboard covering from the cabinets, cutting where indicated, using a knife blade no longer than 25 mm 1”
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UPS INSTALLATION PLAN AND UNPACKING
3.1 Preliminary Installation Information
Installing the UPS System
D A N G E R
Chapter
3.3.1 Installing UPS Internal Power and Control Wiring
3.3 Single Module Installation
3.2 Unloading the UPS Cabinets from the Pallet
W A R N I N G
3.3.2 Installing UPS External Power and Control Wiring
3.4.1 Installing UPS Internal Power and Control Wiring
3.4 Multi‐Module Installation
3.4.2 Installing UPS External Power and Control Wiring
3.6 Installing Output/Inverter Customer Connections
3.5 Installing Input/Rectifier Customer Connections
3.7 Installing Accessories
3.8 Initial Startup
3.9 Completing the Installation Checklist
Installation Checklist
INSTALLING THE UPS SYSTEM
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INSTALLING THE UPS SYSTEM
3-10
Consider the following general notes before beginning installation
Installing a Remote Battery Disconnect
Chapter
S Table 4‐1 details the power cable terminations
Installing a Remote Emergency Power-off Control
5.1 REPO Installation
Chapter
5.2 REPO Operation
Chapter
Installing Optional Accessories
S X-Slot cards
Figure 6‐1. RMP
6.1 Installing an RMP
Connect to Port 1 DB‐9 on
Figure 6‐2. Terminal Block Bracket
9. Repeat Steps 1 through 8 if you are installing another RMP
Figure 6‐3. RIM
6.2 Installing an RIM
8. Repeat Steps 1 through 7 if you are installing another RIM
Figure 6‐5. SCM
6.3 Installing an SCM
8. Repeat Steps 1 through 7 if you are installing another SCM
On Generator Bypass Not Available On Battery UPS Alarm On Bypass
INSTALLING OPTIONAL ACCESSORIES System Normal No Redundancy
Figure 6‐7. SCM TB2
Shutdown Imminent
NOTE For setup of an X-Slot card, please contact Eaton see page
6.4 Installing X-Slot Cards
Section
Operation
Page
Battery String
Understanding UPS Operation
Chapter
Figure 7‐1. Main Elements of the UPS System
7.1 Operating Modes
Figure 7‐2. Path of Current Through the UPS in Normal Mode
7.1.1 Normal Mode
Figure 7‐3. Path of Current Through the UPS in Bypass Mode
7.1.2 Bypass Mode
C A U T I O N
Figure 7‐4. Path of Current Through the UPS in Battery Mode
7.1.3 Battery Mode
UNDERSTANDING UPS OPERATION
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Emergency UPM OFF Pushbutton Switch LCD Screen Pushbutton Switches
Using the Control Panel
Backlit Status Indicators Mode Key Switch Push In To Reset
Pushbutton Switch Battery Switch
Figure 8‐2. LCD Screen
8.1 Using the LCD Screen
8.3 Adjusting the Contrast
8.2 Using the Pushbuttons
8.5 Using the Menu Options
8.4 Reading the Status Indicators
Figure 8‐4. System Meters Screen
8.5.1 System Meters Screen
Uninterruptible Power System
8.5.2 Load Amps Meters Screen
ALARM NONE
Figure 8‐5. Load Amps Meters Screen
Uninterruptible Power System
8.5.3 Software Versions Screen
ALARM
Figure 8‐6. Software Versions Screen
8.5.4 Event History Log Screen
8.5.5 Active System Events Screen
8.5.6 Unit Statistics Screen
8.5.7 Mimic Screen
Figure 8‐11. Time Setup Screen
8.5.8 Time Setup Screen
8.5.9 Port Setup Screen
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USING THE CONTROL PANEL
8-14
UPS Operating Instructions
9.1 UPS Controls and Indicators
Parallel Capacity/Redundant UPS Installation and Operation Manual
Figure 9‐1. UPS Controls and Indicators
9.1.2 UPS Circuit Breakers
9.1.1 Control Panel
9.1.3 Emergency UPM Off
9.2 Starting the UPS
9.3 Starting the UPS in Bypass Mode
9.5 Transferring to Normal Mode
9.4 Transferring to Bypass Mode
W A R N I N G
9.6 Transferring to Bypass and Shutting Down the UPS
9.8 Using the UPS Emergency UPM Off Pushbutton
9.7 Shutting Down the UPS and Critical Load
W A R N I N G
9.8.2 Resetting the UPS System after an Emergency UPM Off
9.8.1 Using the UPS Emergency UPM Off Pushbutton
W A R N I N G
C A U T I O N
UPS OPERATING INSTRUCTIONS
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10.1 Building Alarm Monitoring
Using Features and Options
10.2 General Purpose Relay Contacts
Chapter
Figure 10‐1. RMP
10.3 Optional Remote Monitor Panel
ON BATTERY
UPS ALARM
SYSTEM NORMAL
NO REDUNDANCY
The RIM can provide the following signals
10.4 Optional Relay Interface Module
Figure 10‐2. RIM
10.5 Optional Supervisory Contact Module
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USING FEATURES AND OPTIONS
10-6
Responding to System Events
11.2 System Event Indicators
11.1 System Event Horns
11.3 System Event Messages
RESPONDING TO SYSTEM EVENTS
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11-2
Communication
12.2 Connecting Equipment to a Serial Port
12.1 Locating the Customer Interface Panel
Chapter
Figure 12‐2. Port 2 DB‐25
Symbol
Table 12‐2. Pin Assignments for Port 2 DB‐25
Pin Number
Figure 12‐3. Setup Serial Port 1 Screen
12.3 Configuring the Serial Ports
12.3.2 Rate
12.3.1 Modes
12.3.3 Data/Stop
12.3.6 Default Settings
12.3.4 Handshaking
12.3.5 Save
12.4.1 Printing Selected Information
12.4 Terminal Mode
Figure 12‐4. Event History Log
12.4.2 Entire Log Ctrl+P
12.4.4 System Information Printout Ctrl+A
12.4.3 Meters Printout Ctrl+M
12.5.1 System Configuration Mode Main Menu
12.5 System Configuration Mode
12.5.2 Program Building Alarms
12.5.3 Enable/Disable Default Functions
12.5.4 Customize Alarm Messages
12.5.5 Program Unit Name
12.5.6 Change Password
NOTE Follow each entry with a carriage return CR
12.5.7 Battery Test Setup
12.7 Computer Mode
12.6 Calibration Mode
12.8 Remote Monitor Mode
12.5.8 Modify Low Battery Time
12.9.1 eNotify Service Features
12.9 eNotify Service
12.9.2 Installing eNotify Service
12.10 Remote Notification
12.11 X-Slot Cards
ALWAYS PRESENT IN THE BATTERY STRING
13.1 Important Safety Instructions
Maintaining the UPS System
Chapter
13.2.1 Daily Maintenance
13.2 Performing Preventive Maintenance
13.2.2 Monthly Maintenance
13.2.3 Annual Maintenance
13.4 Maintenance Training
13.3 Recycling the Used Battery or UPS
13.2.4 Battery Maintenance
W A R N I N G
MAINTAINING THE UPS SYSTEM
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13-4
14.1 Model Numbers
Product Specifications
14.2 UPS System Input
Content
14.3 UPS System Output
14.4 Environmental Specifications
600 Vac nominal, adjustable from 570 Vac to 630 Vac 60 Hz only
Adjustment
Limited Factory Warranty
Warranty
Three‐Phase Powerware UPS Products
Chapter
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WARRANTY
15-2
A.1 Physical Features and Requirements
Installation Reference
Appendix A
95%, noncondensing
S Maximum Relative Humidity
The UPS ventilation requirements are shown in Table C
Figure A‐1. Typical Powerware 9315 500-750 kVA UPS System
FRONT VIEW
Figure A‐2. Inverter/Rectifier Cabinet - PCM 1 Dimensions
TOP VIEW LEFT VIEW
Figure A‐3. Inverter/Rectifier Cabinet - PCM 1 Dimensions continued
FRONT VIEW
Figure A‐4. Output/Inverter Cabinet - PCM 2 Dimensions
TOP VIEW
Figure A‐5. Output/Inverter Cabinet - PCM 2 Dimensions continued
FRONT VIEW
Figure A‐6. MBC - PCM 3 Dimensions
TOP VIEW
Figure A‐7. MBC - PCM 3 Dimensions continued
LEFT VIEW
Table D. Powerware 9315 UPS System Oneline Configurations
A.2 UPS System Oneline Configurations
Powerware Model
NOTE Output voltage must match bypass input voltage
n/ Y
POWER CONTROL MODULE PCM
TO GROUND
A-10
A-11
A.3 Power Wiring Installation Notes
Basic Unit Rating
DC Input from Battery to UPS
Units
Rating 50/60 Hz
Basic Unit Rating
DC Input from Battery to UPS
Units
Rating 50/60 Hz
Basic Unit Rating
DC Input from Battery to UPS
Units
Rating 50/60 Hz
Terminal
Terminal Function
Function
Tightening Torque
Trade Size
Table I. Power Cable Conduit Requirements
A-17
Figure A‐10. Securing Cables
5 wraps or 25.4 mm 1” intervals with 1 wrap
Table K. Maximum Input Circuit Breaker Ratings
C A U T I O N
Input Voltage Rating
22. Table N lists the battery shunt trip trip wiring requirements
Figure A‐11. CB2TB to DC Source Disconnect Device
Figure A‐12. Inverter/Rectifier Cabinet - PCM 1 Terminals
A.4 Location of UPS Terminals
FRONT VIEW
FRONT
Figure A‐13. Inverter/Rectifier Cabinet - PCM 1 Terminals continued
REAR
LEFT SIDE
FRONT VIEW
Figure A‐14. Output/Inverter Cabinet - PCM 2 Terminals
A-24
A-25
Figure A‐15. Output/Inverter Cabinet - PCM 2 Terminals continued
LEFT SIDE
Figure A‐16. MBC - PCM 3 Terminals
FRONT
MBC - TOP AND BUS BARS
Figure A‐17. MBC - PCM 3 Terminals continued
TOP VIEW
A-27
Table O. Input/Rectifier Cabinet Customer Interface Connections
A.5 Customer Interface Wiring Notes
BATJ1 BATJ2
CB2TB
BATJ4
Battery Terminal Board
X-SLOT CARD
A-30
CUSTOMER INTERFACE
A-31
CUSTJ4 Terminal
Table P. Output/Inverter Cabinet Customer Interface Connections
Name
Description
CUSTJ2
CUSTJ4
INVERTER I/O BOARD
CUSTJ4 Terminal
Table Q. MBC Customer Interface Connections
Name
Description
A-35
MBC I/O BOARD
Figure A‐23. Summary Alarm Relay Contacts
A.6 Typical REPO
Figure A‐24. REPO Wiring
REPO
Front View Contact Block Back View, Faceplate Removed
Figure A‐25. Eaton REPO Switch
A-37
Figure A‐26. RMP Dimensions and Mounting Details
A.7 RMP Dimensions and Mounting Details
Figure A‐27. RIM Dimensions and Mounting Details
A.8 RIM Dimensions and Mounting Details
A-40
Figure A‐28. RIM Dimensions and Mounting Details continued
41.11
A.9 SCM Dimensions and Mounting Details
Figure A‐29. SCM Dimensions and Mounting Details
Figure A‐30. Battery Disconnect Switch Dimensions
A.10 Battery Disconnect Switch Dimensions
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