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INSTALLING THE UPS SYSTEM

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3-10	EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.com

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Powerware Powerware 9315 operation manual This page intentionally left blank

Contents

Powerware 9315 UPS 500-750 kVA Consignes DE Sécurité Importantes Conserver CES Instructions Special Symbols This page intentionally left blank Table of Contents 10-1 12-1 11-113-1 Appendix a Installation Reference Product SpecificationsWarranty 14-1 List of Figures Figure A‐10. Securing Cables ‐1. Typical Powerware 9315 500-750 kVA UPS System Chapter Introduction UPS Features Options and Accessories Basic System Configurations Monitoring and Communication Safety Warnings For More Information Conventions Used in This ManualIcon Description Getting Help This page intentionally left blank Section Page Preparing Your Site Chapter UPS Installation Plan and UnpackingCreating an Installation Plan Environment Considerations Preparing for Wiring the UPS System Inspecting and Unpacking Each Cabinet UPS Installation Plan and Unpacking This page intentionally left blank Chapter Installing the UPS System Preliminary Installation Information Installing UPS Internal Power and Control Wiring Single Module InstallationUnloading the UPS Cabinets from the Pallet Installing UPS External Power and Control Wiring Multi‐Module Installation Installing UPS External Power and Control Wiring Installing Accessories Installing Input/Rectifier Customer ConnectionsInstalling Output/Inverter Customer Connections Initial Startup Completing the Installation Checklist Installation Checklist Installing the UPS System This page intentionally left blank Chapter Installing a Remote Battery Disconnect ‐1. Remote Battery Disconnect Enclosure Tightening Torque Bolt Size ‐1. Remote Battery Disconnect Power Terminations‐2. Remote Battery Disconnect Circuit Breaker Ratings UPS Model Circuit Breaker Rating DC Voltage Wire Size Repo Installation‐1. Repo Wire Terminations Chapter Activated Repo OperationDeactivated Number and Type of Accessories Permitted Chapter Installing Optional Accessories‐1. Optional Monitoring Accessories Slot Installing an RMP ‐1. RMP ‐2. Terminal Block Bracket ‐2. RMP Wire Terminations From RMP a To UPS Remarks Installing an RIM ‐3. RIM ‐3. RIM Wire Terminations From RIM a To UPS Remarks Installing an SCM ‐5. SCM ‐4. SCM Wire Terminations From SCM a To UPS Remarks ‐7. SCM TB2 Installing X-Slot Cards Operation Page Input/Rectifier Battery StringChapter Understanding UPS Operation Output/Inverter Operating Modes Normal Mode ‐2. Path of Current Through the UPS in Normal Mode Bypass Mode ‐3. Path of Current Through the UPS in Bypass Mode Battery Mode ‐4. Path of Current Through the UPS in Battery Mode This page intentionally left blank Chapter Using the Control Panel ‐1. UPS Control Panel Using the LCD Screen ‐2. LCD Screen Using the Pushbuttons Adjusting the Contrast Using the Menu Options Reading the Status IndicatorsNormal Battery Bypass Alarm Standby System Meters Screen ‐4. System Meters Screen Load Amps Meters Screen ‐5. Load Amps Meters Screen Software Versions Screen ‐6. Software Versions Screen Event History Log Screen ‐7. Event History Log Screen Active System Events Screen ‐8. Active System Events Screen Unit Statistics Screen ‐9. Unit Statistics Screen Mimic Screen ‐10. Mimic Screen Time Setup Screen ‐11. Time Setup Screen Port Setup Screen ‐12. Port Setup Screen This page intentionally left blank UPS Controls and Indicators Chapter UPS Operating Instructions UPS Circuit Breakers Control PanelEmergency UPM Off Starting the UPS Starting the UPS in Bypass Mode Transferring to Bypass Mode Transferring to Normal Mode Transferring to Bypass and Shutting Down the UPS Using the UPS Emergency UPM Off PushbuttonShutting Down the UPS and Critical Load Using the UPS Emergency UPM Off Pushbutton Resetting the UPS System after an Emergency UPM Off This page intentionally left blank Building Alarm Monitoring Chapter Using Features and OptionsGeneral Purpose Relay Contacts Optional Remote Monitor Panel System Normal Optional Relay Interface Module ‐2. RIM Optional Supervisory Contact Module ‐3. SCM 10-6 System Event Horns System Event IndicatorsChapter Responding to System Events System Event Messages Responding to System Events Chapter Communication Connecting Equipment to a Serial PortPin Number Symbol Function Comments Locating the Customer Interface Panel ‐2. Port 2 DB‐25 ‐2. Pin Assignments for Port 2 DB‐25 Configuring the Serial Ports ‐3. Setup Serial Port 1 Screen ‐3. Options Available for Each Communication Port ModesRate Port Options Handshaking Default SettingsData/Stop Save Terminal Mode Printing Selected Information Entire Log Ctrl+P ‐4. Event History Log Meters Printout Ctrl+M System Information Printout Ctrl+A Program Building Alarms System Configuration ModeSystem Configuration Mode Main Menu Enable/Disable Default Functions Customize Alarm Messages Change Password Program Unit Name Battery Test Setup WK DAY MON Hrmn Remote Monitor Mode Calibration ModeComputer Mode Modify Low Battery Time ENotify Service Features ENotify ServiceInstalling eNotify Service Remote Notification Slot Cards ‐6. Optional X-Slot Cards Important Safety Instructions Chapter Maintaining the UPS System Monthly Maintenance Performing Preventive MaintenanceDaily Maintenance Annual Maintenance Maintenance Training Recycling the Used Battery or UPSBattery Maintenance 13-4 Model Numbers Chapter Product SpecificationsUPS System Input Environmental Specifications UPS System Output Chapter Warranty Limited Factory Warranty Warranty Table A. Equipment Weight Appendix a Installation ReferencePhysical Features and Requirements Table B. UPS Cabinet Clearances Figure A‐1. Typical Powerware 9315 500-750 kVA UPS System 400/400 Figure A‐2. Inverter/Rectifier Cabinet PCM 1 Dimensions Figure A‐3. Inverter/Rectifier Cabinet PCM 1 Dimensions Figure A‐4. Output/Inverter Cabinet PCM 2 Dimensions Figure A‐5. Output/Inverter Cabinet PCM 2 Dimensions Figure A‐6. MBC PCM 3 Dimensions Figure A‐7. MBC PCM 3 Dimensions Oneline Drawing UPS System Oneline ConfigurationsTable D. Powerware 9315 UPS System Oneline Configurations Vin / Vout System Type Power Control Module PCM To Ground MBC UPS Output to Critical Load PHASE, 3 or 4 Wire Power Wiring Installation Notes Input and Output Voltage DC Input from Battery to UPSBasic Unit Rating Units Rating 50/60 Hz AC Input to UPS Rectifier 0.95 Min. pF PW9315-750/500 at 0.8 Lagging pF Load PW9315-750/600 at 0.8 Lagging pF Load SBM Table I. Power Cable Conduit Requirements UPS Model Voltage Terminal Number of Wires Minimum Conduit Figure A‐10. Securing Cables Part Size Quantity Manufacturer Table K. Maximum Input Circuit Breaker Ratings Input Voltage Rating Table M. Maximum DC Input Circuit Breaker Ratings Table N. Battery Shunt Trip Wiring RequirementsTable L. Maximum Output Circuit Breaker Ratings Output Voltage Rating Figure A‐11. CB2TB to DC Source Disconnect Device Location of UPS Terminals Figure A‐12. Inverter/Rectifier Cabinet PCM 1 Terminals Figure A‐13. Inverter/Rectifier Cabinet PCM 1 Terminals Figure A‐14. Output/Inverter Cabinet PCM 2 Terminals Figure A‐15. Output/Inverter Cabinet PCM 2 Terminals Figure A‐16. MBC PCM 3 Terminals Figure A‐17. MBC PCM 3 Terminals Customer Interface Wiring Notes CUSTJ4 Terminal Name Description Battery Terminal Board Battery I/O Board RS-485 Panel X-SLOT CUSTJ2 Terminal Custtb Terminal CUSTJ4 Table Q. MBC Customer Interface Connections MBC I/O Board Switch Typical Repo Figure A‐25. Eaton Repo Switch Front View Contact Block Back View, Faceplate Removed RMP Dimensions and Mounting Details Figure A‐26. RMP Dimensions and Mounting Details RIM Dimensions and Mounting Details Figure A‐27. RIM Dimensions and Mounting Details Figure A‐28. RIM Dimensions and Mounting Details SCM Dimensions and Mounting Details Figure A‐29. SCM Dimensions and Mounting Details Battery Disconnect Switch Dimensions Figure A‐30. Battery Disconnect Switch DimensionsPage 164201244E