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Powerware Powerware 9315 This page intentionally left blank, Installing The Ups System, 3-10

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INSTALLING THE UPS SYSTEM

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3-10	EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.com

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Powerware Powerware 9315 operation manual This page intentionally left blank, Installing The Ups System, 3-10

Contents

Powerware 9315 UPS 500-750 kVA Installation and Operation Manual IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONSSpecial Symbols This page intentionally left blank UPS Installation Plan and Unpacking Table of ContentsSection I - Installation Installing the UPS SystemInstalling a Remote Emergency Power-off Control Section II - Operation10-1 Installing Optional Accessories13-1 11-112-1 11 Responding to System EventsProduct Specifications 14-115-1 WarrantyList of Figures Figure A‐10. Securing Cables Introduction ChapterFigure 1‐1. Typical Powerware 9315 500-750 kVA UPS System 1.1.5 Automatic Battery Charge Current Limit 1.1 UPS Features1.1.1 Installation Features 1.1.2 Customer Interface1.2.3 External Fused Battery Disconnect 1.2 Options and Accessories1.2.2 Battery Racks 1.2.4 Upgrade Capability1.3 Basic System Configurations 1.2.6 Monitoring and Communication1.4 Safety Warnings 1.5 Conventions Used in This Manual A V E R T I S S E M E N TA T T E N T I O N 1.6 For More InformationAll other countries Call your local service representative 1.7 Getting HelpUnited States 1-800-843-9433 or Canada1-800-461-9166 ext This page intentionally left blank INTRODUCTIONInstallation SectionPage 2.1.1 Preparing Your Site UPS Installation Plan and Unpacking2.1 Creating an Installation Plan 2.1.2 Environment ConsiderationsW A R N I N G 2.1.3 Preparing for Wiring the UPS System2.2 Inspecting and Unpacking Each Cabinet C A U T I O N5. Remove the protective cardboard covering from the cabinets, cutting where indicated, using a knife blade no longer than 25 mm 1” UPS INSTALLATION PLAN AND UNPACKING This page intentionally left blankD A N G E R Installing the UPS System3.1 Preliminary Installation Information Chapter3.2 Unloading the UPS Cabinets from the Pallet 3.3 Single Module Installation3.3.1 Installing UPS Internal Power and Control Wiring W A R N I N G3.3.2 Installing UPS External Power and Control Wiring 3.4 Multi‐Module Installation 3.4.1 Installing UPS Internal Power and Control Wiring3.4.2 Installing UPS External Power and Control Wiring 3.7 Installing Accessories 3.5 Installing Input/Rectifier Customer Connections3.6 Installing Output/Inverter Customer Connections 3.8 Initial Startup3.9 Completing the Installation Checklist Installation Checklist INSTALLING THE UPS SYSTEM This page intentionally left blank INSTALLING THE UPS SYSTEM3-10 Consider the following general notes before beginning installation Installing a Remote Battery DisconnectChapter S Table 4‐1 details the power cable terminations Installing a Remote Emergency Power-off Control 5.1 REPO InstallationChapter 5.2 REPO Operation Chapter Installing Optional AccessoriesS X-Slot cards 6.1 Installing an RMP Figure 6‐1. RMPFigure 6‐2. Terminal Block Bracket Connect to Port 1 DB‐9 on9. Repeat Steps 1 through 8 if you are installing another RMP 6.2 Installing an RIM Figure 6‐3. RIM8. Repeat Steps 1 through 7 if you are installing another RIM 6.3 Installing an SCM Figure 6‐5. SCM8. Repeat Steps 1 through 7 if you are installing another SCM Figure 6‐7. SCM TB2 INSTALLING OPTIONAL ACCESSORIES System Normal No RedundancyOn Generator Bypass Not Available On Battery UPS Alarm On Bypass Shutdown Imminent6.4 Installing X-Slot Cards NOTE For setup of an X-Slot card, please contact Eaton see pageOperation SectionPage Chapter Understanding UPS OperationBattery String Figure 7‐1. Main Elements of the UPS System7.1 Operating Modes 7.1.1 Normal Mode Figure 7‐2. Path of Current Through the UPS in Normal ModeFigure 7‐3. Path of Current Through the UPS in Bypass Mode 7.1.2 Bypass ModeC A U T I O N 7.1.3 Battery Mode Figure 7‐4. Path of Current Through the UPS in Battery ModeThis page intentionally left blank UNDERSTANDING UPS OPERATIONBacklit Status Indicators Mode Key Switch Push In To Reset Using the Control PanelEmergency UPM OFF Pushbutton Switch LCD Screen Pushbutton Switches Pushbutton Switch Battery Switch8.1 Using the LCD Screen Figure 8‐2. LCD Screen8.2 Using the Pushbuttons 8.3 Adjusting the Contrast8.4 Reading the Status Indicators 8.5 Using the Menu Options8.5.1 System Meters Screen Figure 8‐4. System Meters ScreenALARM NONE 8.5.2 Load Amps Meters ScreenUninterruptible Power System Figure 8‐5. Load Amps Meters ScreenALARM 8.5.3 Software Versions ScreenUninterruptible Power System Figure 8‐6. Software Versions Screen8.5.4 Event History Log Screen 8.5.5 Active System Events Screen 8.5.6 Unit Statistics Screen 8.5.7 Mimic Screen 8.5.8 Time Setup Screen Figure 8‐11. Time Setup Screen8.5.9 Port Setup Screen This page intentionally left blank USING THE CONTROL PANEL8-14 Parallel Capacity/Redundant UPS Installation and Operation Manual 9.1 UPS Controls and IndicatorsUPS Operating Instructions Figure 9‐1. UPS Controls and Indicators9.1.2 UPS Circuit Breakers 9.1.1 Control Panel9.1.3 Emergency UPM Off 9.2 Starting the UPS 9.3 Starting the UPS in Bypass Mode 9.5 Transferring to Normal Mode 9.4 Transferring to Bypass ModeW A R N I N G 9.7 Shutting Down the UPS and Critical Load 9.8 Using the UPS Emergency UPM Off Pushbutton9.6 Transferring to Bypass and Shutting Down the UPS W A R N I N GW A R N I N G 9.8.1 Using the UPS Emergency UPM Off Pushbutton9.8.2 Resetting the UPS System after an Emergency UPM Off C A U T I O NThis page intentionally left blank UPS OPERATING INSTRUCTIONS10.2 General Purpose Relay Contacts Using Features and Options10.1 Building Alarm Monitoring Chapter10.3 Optional Remote Monitor Panel Figure 10‐1. RMPSYSTEM NORMAL UPS ALARMON BATTERY NO REDUNDANCYThe RIM can provide the following signals 10.4 Optional Relay Interface ModuleFigure 10‐2. RIM 10.5 Optional Supervisory Contact Module This page intentionally left blank USING FEATURES AND OPTIONS10-6 11.1 System Event Horns 11.2 System Event IndicatorsResponding to System Events 11.3 System Event MessagesRESPONDING TO SYSTEM EVENTS This page intentionally left blank11-2 12.1 Locating the Customer Interface Panel 12.2 Connecting Equipment to a Serial PortCommunication ChapterTable 12‐2. Pin Assignments for Port 2 DB‐25 SymbolFigure 12‐2. Port 2 DB‐25 Pin Number12.3 Configuring the Serial Ports Figure 12‐3. Setup Serial Port 1 Screen12.3.1 Modes 12.3.2 Rate12.3.4 Handshaking 12.3.6 Default Settings12.3.3 Data/Stop 12.3.5 Save12.4 Terminal Mode 12.4.1 Printing Selected Information12.4.2 Entire Log Ctrl+P Figure 12‐4. Event History Log12.4.3 Meters Printout Ctrl+M 12.4.4 System Information Printout Ctrl+A12.5.2 Program Building Alarms 12.5 System Configuration Mode12.5.1 System Configuration Mode Main Menu 12.5.3 Enable/Disable Default Functions12.5.4 Customize Alarm Messages 12.5.6 Change Password 12.5.5 Program Unit Name12.5.7 Battery Test Setup NOTE Follow each entry with a carriage return CR12.8 Remote Monitor Mode 12.6 Calibration Mode12.7 Computer Mode 12.5.8 Modify Low Battery Time12.9.1 eNotify Service Features 12.9 eNotify Service12.9.2 Installing eNotify Service 12.10 Remote Notification 12.11 X-Slot Cards Maintaining the UPS System 13.1 Important Safety InstructionsALWAYS PRESENT IN THE BATTERY STRING Chapter13.2.2 Monthly Maintenance 13.2 Performing Preventive Maintenance13.2.1 Daily Maintenance 13.2.3 Annual Maintenance13.2.4 Battery Maintenance 13.3 Recycling the Used Battery or UPS13.4 Maintenance Training W A R N I N GMAINTAINING THE UPS SYSTEM This page intentionally left blank13-4 14.2 UPS System Input Product Specifications14.1 Model Numbers Content600 Vac nominal, adjustable from 570 Vac to 630 Vac 60 Hz only 14.4 Environmental Specifications14.3 UPS System Output AdjustmentThree‐Phase Powerware UPS Products WarrantyLimited Factory Warranty ChapterThis page intentionally left blank WARRANTY15-2 A.1 Physical Features and Requirements Installation ReferenceAppendix A The UPS ventilation requirements are shown in Table C S Maximum Relative Humidity95%, noncondensing Figure A‐1. Typical Powerware 9315 500-750 kVA UPS SystemFigure A‐2. Inverter/Rectifier Cabinet - PCM 1 Dimensions FRONT VIEWFigure A‐3. Inverter/Rectifier Cabinet - PCM 1 Dimensions continued TOP VIEW LEFT VIEWFigure A‐4. Output/Inverter Cabinet - PCM 2 Dimensions FRONT VIEWFigure A‐5. Output/Inverter Cabinet - PCM 2 Dimensions continued TOP VIEWFigure A‐6. MBC - PCM 3 Dimensions FRONT VIEWTOP VIEW Figure A‐7. MBC - PCM 3 Dimensions continuedLEFT VIEW Powerware Model A.2 UPS System Oneline ConfigurationsTable D. Powerware 9315 UPS System Oneline Configurations NOTE Output voltage must match bypass input voltageTO GROUND POWER CONTROL MODULE PCMn/ Y A-10A-11 A.3 Power Wiring Installation Notes Units DC Input from Battery to UPSBasic Unit Rating Rating 50/60 HzUnits DC Input from Battery to UPSBasic Unit Rating Rating 50/60 HzUnits DC Input from Battery to UPSBasic Unit Rating Rating 50/60 HzFunction Terminal FunctionTerminal Tightening TorqueTrade Size Table I. Power Cable Conduit RequirementsA-17 5 wraps or 25.4 mm 1” intervals with 1 wrap Figure A‐10. Securing CablesTable K. Maximum Input Circuit Breaker Ratings C A U T I O NInput Voltage Rating 22. Table N lists the battery shunt trip trip wiring requirements Figure A‐11. CB2TB to DC Source Disconnect Device Figure A‐12. Inverter/Rectifier Cabinet - PCM 1 Terminals A.4 Location of UPS TerminalsFRONT VIEW REAR Figure A‐13. Inverter/Rectifier Cabinet - PCM 1 Terminals continuedFRONT LEFT SIDEFRONT VIEW Figure A‐14. Output/Inverter Cabinet - PCM 2 TerminalsA-24 Figure A‐15. Output/Inverter Cabinet - PCM 2 Terminals continued A-25LEFT SIDE Figure A‐16. MBC - PCM 3 TerminalsFRONT TOP VIEW Figure A‐17. MBC - PCM 3 Terminals continuedMBC - TOP AND BUS BARS A-27A.5 Customer Interface Wiring Notes Table O. Input/Rectifier Cabinet Customer Interface ConnectionsBATJ4 CB2TBBATJ1 BATJ2 Battery Terminal BoardA-30 X-SLOT CARDA-31 CUSTOMER INTERFACEName Table P. Output/Inverter Cabinet Customer Interface ConnectionsCUSTJ4 Terminal DescriptionCUSTJ2 CUSTJ4INVERTER I/O BOARD Name Table Q. MBC Customer Interface ConnectionsCUSTJ4 Terminal DescriptionMBC I/O BOARD A-35Figure A‐24. REPO Wiring A.6 Typical REPOFigure A‐23. Summary Alarm Relay Contacts REPOFront View Contact Block Back View, Faceplate Removed Figure A‐25. Eaton REPO SwitchA-37 A.7 RMP Dimensions and Mounting Details Figure A‐26. RMP Dimensions and Mounting DetailsA.8 RIM Dimensions and Mounting Details Figure A‐27. RIM Dimensions and Mounting DetailsFigure A‐28. RIM Dimensions and Mounting Details continued A-4041.11 A.9 SCM Dimensions and Mounting DetailsFigure A‐29. SCM Dimensions and Mounting Details A.10 Battery Disconnect Switch Dimensions Figure A‐30. Battery Disconnect Switch DimensionsPage 164201244E 164201244 E