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Powerware 9315 operation manual 164201244E, 164201244 E
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Powerware 9315
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Specs
Install
Error codes
Warranty
Dimension
Maintenance
Basic System Configurations
Preparing for Wiring the UPS System
Backlit Status Indicators Mode Key Switch Push In To Reset
NOTE For setup of an X-Slot card, please contact Eaton see page
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*164201244E*
164201244 E
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Contents
Powerware 9315 UPS 500-750 kVA Installation and Operation Manual
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS
Special Symbols
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UPS Installation Plan and Unpacking
Table of Contents
Section I - Installation
Installing the UPS System
Installing a Remote Emergency Power-off Control
Section II - Operation
10-1
Installing Optional Accessories
13-1
11-1
12-1
11 Responding to System Events
Product Specifications
14-1
15-1
Warranty
List of Figures
Figure A‐10. Securing Cables
Introduction
Chapter
Figure 1‐1. Typical Powerware 9315 500-750 kVA UPS System
1.1.5 Automatic Battery Charge Current Limit
1.1 UPS Features
1.1.1 Installation Features
1.1.2 Customer Interface
1.2.3 External Fused Battery Disconnect
1.2 Options and Accessories
1.2.2 Battery Racks
1.2.4 Upgrade Capability
1.3 Basic System Configurations
1.2.6 Monitoring and Communication
1.4 Safety Warnings
1.5 Conventions Used in This Manual
A V E R T I S S E M E N T
A T T E N T I O N
1.6 For More Information
All other countries Call your local service representative
1.7 Getting Help
United States 1-800-843-9433 or Canada1-800-461-9166 ext
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INTRODUCTION
Installation
Section
Page
2.1.1 Preparing Your Site
UPS Installation Plan and Unpacking
2.1 Creating an Installation Plan
2.1.2 Environment Considerations
W A R N I N G
2.1.3 Preparing for Wiring the UPS System
2.2 Inspecting and Unpacking Each Cabinet
C A U T I O N
5. Remove the protective cardboard covering from the cabinets, cutting where indicated, using a knife blade no longer than 25 mm 1”
UPS INSTALLATION PLAN AND UNPACKING
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D A N G E R
Installing the UPS System
3.1 Preliminary Installation Information
Chapter
3.2 Unloading the UPS Cabinets from the Pallet
3.3 Single Module Installation
3.3.1 Installing UPS Internal Power and Control Wiring
W A R N I N G
3.3.2 Installing UPS External Power and Control Wiring
3.4 Multi‐Module Installation
3.4.1 Installing UPS Internal Power and Control Wiring
3.4.2 Installing UPS External Power and Control Wiring
3.7 Installing Accessories
3.5 Installing Input/Rectifier Customer Connections
3.6 Installing Output/Inverter Customer Connections
3.8 Initial Startup
3.9 Completing the Installation Checklist
Installation Checklist
INSTALLING THE UPS SYSTEM
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INSTALLING THE UPS SYSTEM
3-10
Consider the following general notes before beginning installation
Installing a Remote Battery Disconnect
Chapter
S Table 4‐1 details the power cable terminations
Installing a Remote Emergency Power-off Control
5.1 REPO Installation
Chapter
5.2 REPO Operation
Chapter
Installing Optional Accessories
S X-Slot cards
6.1 Installing an RMP
Figure 6‐1. RMP
Figure 6‐2. Terminal Block Bracket
Connect to Port 1 DB‐9 on
9. Repeat Steps 1 through 8 if you are installing another RMP
6.2 Installing an RIM
Figure 6‐3. RIM
8. Repeat Steps 1 through 7 if you are installing another RIM
6.3 Installing an SCM
Figure 6‐5. SCM
8. Repeat Steps 1 through 7 if you are installing another SCM
Figure 6‐7. SCM TB2
INSTALLING OPTIONAL ACCESSORIES System Normal No Redundancy
On Generator Bypass Not Available On Battery UPS Alarm On Bypass
Shutdown Imminent
6.4 Installing X-Slot Cards
NOTE For setup of an X-Slot card, please contact Eaton see page
Operation
Section
Page
Chapter
Understanding UPS Operation
Battery String
Figure 7‐1. Main Elements of the UPS System
7.1 Operating Modes
7.1.1 Normal Mode
Figure 7‐2. Path of Current Through the UPS in Normal Mode
Figure 7‐3. Path of Current Through the UPS in Bypass Mode
7.1.2 Bypass Mode
C A U T I O N
7.1.3 Battery Mode
Figure 7‐4. Path of Current Through the UPS in Battery Mode
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UNDERSTANDING UPS OPERATION
Backlit Status Indicators Mode Key Switch Push In To Reset
Using the Control Panel
Emergency UPM OFF Pushbutton Switch LCD Screen Pushbutton Switches
Pushbutton Switch Battery Switch
8.1 Using the LCD Screen
Figure 8‐2. LCD Screen
8.2 Using the Pushbuttons
8.3 Adjusting the Contrast
8.4 Reading the Status Indicators
8.5 Using the Menu Options
8.5.1 System Meters Screen
Figure 8‐4. System Meters Screen
ALARM NONE
8.5.2 Load Amps Meters Screen
Uninterruptible Power System
Figure 8‐5. Load Amps Meters Screen
ALARM
8.5.3 Software Versions Screen
Uninterruptible Power System
Figure 8‐6. Software Versions Screen
8.5.4 Event History Log Screen
8.5.5 Active System Events Screen
8.5.6 Unit Statistics Screen
8.5.7 Mimic Screen
8.5.8 Time Setup Screen
Figure 8‐11. Time Setup Screen
8.5.9 Port Setup Screen
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USING THE CONTROL PANEL
8-14
Parallel Capacity/Redundant UPS Installation and Operation Manual
9.1 UPS Controls and Indicators
UPS Operating Instructions
Figure 9‐1. UPS Controls and Indicators
9.1.2 UPS Circuit Breakers
9.1.1 Control Panel
9.1.3 Emergency UPM Off
9.2 Starting the UPS
9.3 Starting the UPS in Bypass Mode
9.5 Transferring to Normal Mode
9.4 Transferring to Bypass Mode
W A R N I N G
9.7 Shutting Down the UPS and Critical Load
9.8 Using the UPS Emergency UPM Off Pushbutton
9.6 Transferring to Bypass and Shutting Down the UPS
W A R N I N G
W A R N I N G
9.8.1 Using the UPS Emergency UPM Off Pushbutton
9.8.2 Resetting the UPS System after an Emergency UPM Off
C A U T I O N
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UPS OPERATING INSTRUCTIONS
10.2 General Purpose Relay Contacts
Using Features and Options
10.1 Building Alarm Monitoring
Chapter
10.3 Optional Remote Monitor Panel
Figure 10‐1. RMP
SYSTEM NORMAL
UPS ALARM
ON BATTERY
NO REDUNDANCY
The RIM can provide the following signals
10.4 Optional Relay Interface Module
Figure 10‐2. RIM
10.5 Optional Supervisory Contact Module
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USING FEATURES AND OPTIONS
10-6
11.1 System Event Horns
11.2 System Event Indicators
Responding to System Events
11.3 System Event Messages
RESPONDING TO SYSTEM EVENTS
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11-2
12.1 Locating the Customer Interface Panel
12.2 Connecting Equipment to a Serial Port
Communication
Chapter
Table 12‐2. Pin Assignments for Port 2 DB‐25
Symbol
Figure 12‐2. Port 2 DB‐25
Pin Number
12.3 Configuring the Serial Ports
Figure 12‐3. Setup Serial Port 1 Screen
12.3.1 Modes
12.3.2 Rate
12.3.4 Handshaking
12.3.6 Default Settings
12.3.3 Data/Stop
12.3.5 Save
12.4 Terminal Mode
12.4.1 Printing Selected Information
12.4.2 Entire Log Ctrl+P
Figure 12‐4. Event History Log
12.4.3 Meters Printout Ctrl+M
12.4.4 System Information Printout Ctrl+A
12.5.2 Program Building Alarms
12.5 System Configuration Mode
12.5.1 System Configuration Mode Main Menu
12.5.3 Enable/Disable Default Functions
12.5.4 Customize Alarm Messages
12.5.6 Change Password
12.5.5 Program Unit Name
12.5.7 Battery Test Setup
NOTE Follow each entry with a carriage return CR
12.8 Remote Monitor Mode
12.6 Calibration Mode
12.7 Computer Mode
12.5.8 Modify Low Battery Time
12.9.1 eNotify Service Features
12.9 eNotify Service
12.9.2 Installing eNotify Service
12.10 Remote Notification
12.11 X-Slot Cards
Maintaining the UPS System
13.1 Important Safety Instructions
ALWAYS PRESENT IN THE BATTERY STRING
Chapter
13.2.2 Monthly Maintenance
13.2 Performing Preventive Maintenance
13.2.1 Daily Maintenance
13.2.3 Annual Maintenance
13.2.4 Battery Maintenance
13.3 Recycling the Used Battery or UPS
13.4 Maintenance Training
W A R N I N G
MAINTAINING THE UPS SYSTEM
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13-4
14.2 UPS System Input
Product Specifications
14.1 Model Numbers
Content
600 Vac nominal, adjustable from 570 Vac to 630 Vac 60 Hz only
14.4 Environmental Specifications
14.3 UPS System Output
Adjustment
Three‐Phase Powerware UPS Products
Warranty
Limited Factory Warranty
Chapter
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WARRANTY
15-2
A.1 Physical Features and Requirements
Installation Reference
Appendix A
The UPS ventilation requirements are shown in Table C
S Maximum Relative Humidity
95%, noncondensing
Figure A‐1. Typical Powerware 9315 500-750 kVA UPS System
Figure A‐2. Inverter/Rectifier Cabinet - PCM 1 Dimensions
FRONT VIEW
Figure A‐3. Inverter/Rectifier Cabinet - PCM 1 Dimensions continued
TOP VIEW LEFT VIEW
Figure A‐4. Output/Inverter Cabinet - PCM 2 Dimensions
FRONT VIEW
Figure A‐5. Output/Inverter Cabinet - PCM 2 Dimensions continued
TOP VIEW
Figure A‐6. MBC - PCM 3 Dimensions
FRONT VIEW
TOP VIEW
Figure A‐7. MBC - PCM 3 Dimensions continued
LEFT VIEW
Powerware Model
A.2 UPS System Oneline Configurations
Table D. Powerware 9315 UPS System Oneline Configurations
NOTE Output voltage must match bypass input voltage
TO GROUND
POWER CONTROL MODULE PCM
n/ Y
A-10
A-11
A.3 Power Wiring Installation Notes
Units
DC Input from Battery to UPS
Basic Unit Rating
Rating 50/60 Hz
Units
DC Input from Battery to UPS
Basic Unit Rating
Rating 50/60 Hz
Units
DC Input from Battery to UPS
Basic Unit Rating
Rating 50/60 Hz
Function
Terminal Function
Terminal
Tightening Torque
Trade Size
Table I. Power Cable Conduit Requirements
A-17
5 wraps or 25.4 mm 1” intervals with 1 wrap
Figure A‐10. Securing Cables
Table K. Maximum Input Circuit Breaker Ratings
C A U T I O N
Input Voltage Rating
22. Table N lists the battery shunt trip trip wiring requirements
Figure A‐11. CB2TB to DC Source Disconnect Device
Figure A‐12. Inverter/Rectifier Cabinet - PCM 1 Terminals
A.4 Location of UPS Terminals
FRONT VIEW
REAR
Figure A‐13. Inverter/Rectifier Cabinet - PCM 1 Terminals continued
FRONT
LEFT SIDE
FRONT VIEW
Figure A‐14. Output/Inverter Cabinet - PCM 2 Terminals
A-24
Figure A‐15. Output/Inverter Cabinet - PCM 2 Terminals continued
A-25
LEFT SIDE
Figure A‐16. MBC - PCM 3 Terminals
FRONT
TOP VIEW
Figure A‐17. MBC - PCM 3 Terminals continued
MBC - TOP AND BUS BARS
A-27
A.5 Customer Interface Wiring Notes
Table O. Input/Rectifier Cabinet Customer Interface Connections
BATJ4
CB2TB
BATJ1 BATJ2
Battery Terminal Board
A-30
X-SLOT CARD
A-31
CUSTOMER INTERFACE
Name
Table P. Output/Inverter Cabinet Customer Interface Connections
CUSTJ4 Terminal
Description
CUSTJ2
CUSTJ4
INVERTER I/O BOARD
Name
Table Q. MBC Customer Interface Connections
CUSTJ4 Terminal
Description
MBC I/O BOARD
A-35
Figure A‐24. REPO Wiring
A.6 Typical REPO
Figure A‐23. Summary Alarm Relay Contacts
REPO
Front View Contact Block Back View, Faceplate Removed
Figure A‐25. Eaton REPO Switch
A-37
A.7 RMP Dimensions and Mounting Details
Figure A‐26. RMP Dimensions and Mounting Details
A.8 RIM Dimensions and Mounting Details
Figure A‐27. RIM Dimensions and Mounting Details
Figure A‐28. RIM Dimensions and Mounting Details continued
A-40
41.11
A.9 SCM Dimensions and Mounting Details
Figure A‐29. SCM Dimensions and Mounting Details
A.10 Battery Disconnect Switch Dimensions
Figure A‐30. Battery Disconnect Switch Dimensions
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164201244E
164201244 E
