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Powerware Powerware 9315 Getting Help, United States 1-800-843-9433 or Canada1-800-461-9166 ext

Models: Powerware 9315

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INTRODUCTION

1.7Getting Help

If you need help with any of the following:

SScheduling initial startup

SRegional locations and telephone numbers

SA question about any of the information in this manual

SA question this manual does not answer

Please call the Eaton Help Desk for Powerware products at:

United States: 1-800-843-9433 or 1-919-870-3028

Canada:1-800-461-9166 ext 260

All other countries: Call your local service representative

EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.com

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Powerware Powerware 9315 operation manual Getting Help, United States 1-800-843-9433 or Canada1-800-461-9166 ext

Contents

Powerware 9315 UPS 500-750 kVA Installation and Operation Manual CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONSSpecial Symbols This page intentionally left blank Section I - Installation Table of ContentsUPS Installation Plan and Unpacking Installing the UPS System10-1 Section II - OperationInstalling a Remote Emergency Power-off Control Installing Optional Accessories12-1 11-113-1 11 Responding to System Events15-1 14-1Product Specifications WarrantyList of Figures Figure A‐10. Securing Cables Figure 1‐1. Typical Powerware 9315 500-750 kVA UPS System ChapterIntroduction 1.1.1 Installation Features 1.1 UPS Features1.1.5 Automatic Battery Charge Current Limit 1.1.2 Customer Interface1.2.2 Battery Racks 1.2 Options and Accessories1.2.3 External Fused Battery Disconnect 1.2.4 Upgrade Capability1.2.6 Monitoring and Communication 1.3 Basic System Configurations1.4 Safety Warnings A T T E N T I O N A V E R T I S S E M E N T1.5 Conventions Used in This Manual 1.6 For More InformationUnited States 1-800-843-9433 or Canada1-800-461-9166 ext 1.7 Getting HelpAll other countries Call your local service representative INTRODUCTION This page intentionally left blankSection InstallationPage 2.1 Creating an Installation Plan UPS Installation Plan and Unpacking2.1.1 Preparing Your Site 2.1.2 Environment Considerations2.2 Inspecting and Unpacking Each Cabinet 2.1.3 Preparing for Wiring the UPS SystemW A R N I N G C A U T I O N5. Remove the protective cardboard covering from the cabinets, cutting where indicated, using a knife blade no longer than 25 mm 1” This page intentionally left blank UPS INSTALLATION PLAN AND UNPACKING3.1 Preliminary Installation Information Installing the UPS SystemD A N G E R Chapter3.3.1 Installing UPS Internal Power and Control Wiring 3.3 Single Module Installation3.2 Unloading the UPS Cabinets from the Pallet W A R N I N G3.3.2 Installing UPS External Power and Control Wiring 3.4.1 Installing UPS Internal Power and Control Wiring 3.4 Multi‐Module Installation3.4.2 Installing UPS External Power and Control Wiring 3.6 Installing Output/Inverter Customer Connections 3.5 Installing Input/Rectifier Customer Connections3.7 Installing Accessories 3.8 Initial Startup3.9 Completing the Installation Checklist Installation Checklist INSTALLING THE UPS SYSTEM 3-10 INSTALLING THE UPS SYSTEMThis page intentionally left blank Chapter Installing a Remote Battery DisconnectConsider the following general notes before beginning installation S Table 4‐1 details the power cable terminations Chapter 5.1 REPO InstallationInstalling a Remote Emergency Power-off Control 5.2 REPO Operation S X-Slot cards Installing Optional AccessoriesChapter Figure 6‐1. RMP 6.1 Installing an RMPConnect to Port 1 DB‐9 on Figure 6‐2. Terminal Block Bracket9. Repeat Steps 1 through 8 if you are installing another RMP Figure 6‐3. RIM 6.2 Installing an RIM8. Repeat Steps 1 through 7 if you are installing another RIM Figure 6‐5. SCM 6.3 Installing an SCM8. Repeat Steps 1 through 7 if you are installing another SCM On Generator Bypass Not Available On Battery UPS Alarm On Bypass INSTALLING OPTIONAL ACCESSORIES System Normal No RedundancyFigure 6‐7. SCM TB2 Shutdown ImminentNOTE For setup of an X-Slot card, please contact Eaton see page 6.4 Installing X-Slot CardsSection OperationPage Battery String Understanding UPS OperationChapter Figure 7‐1. Main Elements of the UPS System7.1 Operating Modes Figure 7‐2. Path of Current Through the UPS in Normal Mode 7.1.1 Normal ModeC A U T I O N 7.1.2 Bypass ModeFigure 7‐3. Path of Current Through the UPS in Bypass Mode Figure 7‐4. Path of Current Through the UPS in Battery Mode 7.1.3 Battery ModeUNDERSTANDING UPS OPERATION This page intentionally left blankEmergency UPM OFF Pushbutton Switch LCD Screen Pushbutton Switches Using the Control PanelBacklit Status Indicators Mode Key Switch Push In To Reset Pushbutton Switch Battery SwitchFigure 8‐2. LCD Screen 8.1 Using the LCD Screen8.3 Adjusting the Contrast 8.2 Using the Pushbuttons8.5 Using the Menu Options 8.4 Reading the Status IndicatorsFigure 8‐4. System Meters Screen 8.5.1 System Meters ScreenUninterruptible Power System 8.5.2 Load Amps Meters ScreenALARM NONE Figure 8‐5. Load Amps Meters ScreenUninterruptible Power System 8.5.3 Software Versions ScreenALARM Figure 8‐6. Software Versions Screen8.5.4 Event History Log Screen 8.5.5 Active System Events Screen 8.5.6 Unit Statistics Screen 8.5.7 Mimic Screen Figure 8‐11. Time Setup Screen 8.5.8 Time Setup Screen8.5.9 Port Setup Screen 8-14 USING THE CONTROL PANELThis page intentionally left blank UPS Operating Instructions 9.1 UPS Controls and IndicatorsParallel Capacity/Redundant UPS Installation and Operation Manual Figure 9‐1. UPS Controls and Indicators9.1.3 Emergency UPM Off 9.1.1 Control Panel9.1.2 UPS Circuit Breakers 9.2 Starting the UPS 9.3 Starting the UPS in Bypass Mode W A R N I N G 9.4 Transferring to Bypass Mode9.5 Transferring to Normal Mode 9.6 Transferring to Bypass and Shutting Down the UPS 9.8 Using the UPS Emergency UPM Off Pushbutton9.7 Shutting Down the UPS and Critical Load W A R N I N G9.8.2 Resetting the UPS System after an Emergency UPM Off 9.8.1 Using the UPS Emergency UPM Off PushbuttonW A R N I N G C A U T I O NUPS OPERATING INSTRUCTIONS This page intentionally left blank10.1 Building Alarm Monitoring Using Features and Options10.2 General Purpose Relay Contacts ChapterFigure 10‐1. RMP 10.3 Optional Remote Monitor PanelON BATTERY UPS ALARMSYSTEM NORMAL NO REDUNDANCYFigure 10‐2. RIM 10.4 Optional Relay Interface ModuleThe RIM can provide the following signals 10.5 Optional Supervisory Contact Module 10-6 USING FEATURES AND OPTIONSThis page intentionally left blank Responding to System Events 11.2 System Event Indicators11.1 System Event Horns 11.3 System Event Messages11-2 This page intentionally left blankRESPONDING TO SYSTEM EVENTS Communication 12.2 Connecting Equipment to a Serial Port12.1 Locating the Customer Interface Panel ChapterFigure 12‐2. Port 2 DB‐25 SymbolTable 12‐2. Pin Assignments for Port 2 DB‐25 Pin NumberFigure 12‐3. Setup Serial Port 1 Screen 12.3 Configuring the Serial Ports12.3.2 Rate 12.3.1 Modes12.3.3 Data/Stop 12.3.6 Default Settings12.3.4 Handshaking 12.3.5 Save12.4.1 Printing Selected Information 12.4 Terminal ModeFigure 12‐4. Event History Log 12.4.2 Entire Log Ctrl+P12.4.4 System Information Printout Ctrl+A 12.4.3 Meters Printout Ctrl+M12.5.1 System Configuration Mode Main Menu 12.5 System Configuration Mode12.5.2 Program Building Alarms 12.5.3 Enable/Disable Default Functions12.5.4 Customize Alarm Messages 12.5.5 Program Unit Name 12.5.6 Change PasswordNOTE Follow each entry with a carriage return CR 12.5.7 Battery Test Setup12.7 Computer Mode 12.6 Calibration Mode12.8 Remote Monitor Mode 12.5.8 Modify Low Battery Time12.9.2 Installing eNotify Service 12.9 eNotify Service12.9.1 eNotify Service Features 12.10 Remote Notification 12.11 X-Slot Cards ALWAYS PRESENT IN THE BATTERY STRING 13.1 Important Safety InstructionsMaintaining the UPS System Chapter13.2.1 Daily Maintenance 13.2 Performing Preventive Maintenance13.2.2 Monthly Maintenance 13.2.3 Annual Maintenance13.4 Maintenance Training 13.3 Recycling the Used Battery or UPS13.2.4 Battery Maintenance W A R N I N G13-4 This page intentionally left blankMAINTAINING THE UPS SYSTEM 14.1 Model Numbers Product Specifications14.2 UPS System Input Content14.3 UPS System Output 14.4 Environmental Specifications600 Vac nominal, adjustable from 570 Vac to 630 Vac 60 Hz only AdjustmentLimited Factory Warranty WarrantyThree‐Phase Powerware UPS Products Chapter15-2 WARRANTYThis page intentionally left blank Appendix A Installation ReferenceA.1 Physical Features and Requirements 95%, noncondensing S Maximum Relative HumidityThe UPS ventilation requirements are shown in Table C Figure A‐1. Typical Powerware 9315 500-750 kVA UPS SystemFRONT VIEW Figure A‐2. Inverter/Rectifier Cabinet - PCM 1 DimensionsTOP VIEW LEFT VIEW Figure A‐3. Inverter/Rectifier Cabinet - PCM 1 Dimensions continuedFRONT VIEW Figure A‐4. Output/Inverter Cabinet - PCM 2 DimensionsTOP VIEW Figure A‐5. Output/Inverter Cabinet - PCM 2 Dimensions continuedFRONT VIEW Figure A‐6. MBC - PCM 3 DimensionsLEFT VIEW Figure A‐7. MBC - PCM 3 Dimensions continuedTOP VIEW Table D. Powerware 9315 UPS System Oneline Configurations A.2 UPS System Oneline ConfigurationsPowerware Model NOTE Output voltage must match bypass input voltagen/ Y POWER CONTROL MODULE PCMTO GROUND A-10A-11 A.3 Power Wiring Installation Notes Basic Unit Rating DC Input from Battery to UPSUnits Rating 50/60 HzBasic Unit Rating DC Input from Battery to UPSUnits Rating 50/60 HzBasic Unit Rating DC Input from Battery to UPSUnits Rating 50/60 HzTerminal Terminal FunctionFunction Tightening TorqueA-17 Table I. Power Cable Conduit RequirementsTrade Size Figure A‐10. Securing Cables 5 wraps or 25.4 mm 1” intervals with 1 wrapInput Voltage Rating C A U T I O NTable K. Maximum Input Circuit Breaker Ratings 22. Table N lists the battery shunt trip trip wiring requirements Figure A‐11. CB2TB to DC Source Disconnect Device FRONT VIEW A.4 Location of UPS TerminalsFigure A‐12. Inverter/Rectifier Cabinet - PCM 1 Terminals FRONT Figure A‐13. Inverter/Rectifier Cabinet - PCM 1 Terminals continuedREAR LEFT SIDEA-24 Figure A‐14. Output/Inverter Cabinet - PCM 2 TerminalsFRONT VIEW A-25 Figure A‐15. Output/Inverter Cabinet - PCM 2 Terminals continuedFRONT Figure A‐16. MBC - PCM 3 TerminalsLEFT SIDE MBC - TOP AND BUS BARS Figure A‐17. MBC - PCM 3 Terminals continuedTOP VIEW A-27Table O. Input/Rectifier Cabinet Customer Interface Connections A.5 Customer Interface Wiring NotesBATJ1 BATJ2 CB2TBBATJ4 Battery Terminal BoardX-SLOT CARD A-30CUSTOMER INTERFACE A-31CUSTJ4 Terminal Table P. Output/Inverter Cabinet Customer Interface ConnectionsName DescriptionINVERTER I/O BOARD CUSTJ4CUSTJ2 CUSTJ4 Terminal Table Q. MBC Customer Interface ConnectionsName DescriptionA-35 MBC I/O BOARDFigure A‐23. Summary Alarm Relay Contacts A.6 Typical REPOFigure A‐24. REPO Wiring REPOA-37 Figure A‐25. Eaton REPO SwitchFront View Contact Block Back View, Faceplate Removed Figure A‐26. RMP Dimensions and Mounting Details A.7 RMP Dimensions and Mounting DetailsFigure A‐27. RIM Dimensions and Mounting Details A.8 RIM Dimensions and Mounting DetailsA-40 Figure A‐28. RIM Dimensions and Mounting Details continuedFigure A‐29. SCM Dimensions and Mounting Details A.9 SCM Dimensions and Mounting Details41.11 Figure A‐30. Battery Disconnect Switch Dimensions A.10 Battery Disconnect Switch DimensionsPage 164201244 E 164201244E