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Powerware Powerware 9315 operation manual n/ Y, Power Control Module Pcm, To Ground, A-10

Models: Powerware 9315

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INSTALLATION REFERENCE

(See Section A.5)							AC INPUT TO UPS
							AC INPUT TO UPS
							RECTIFIER 3 WIRE
BATTERY/GENERATOR							RECTIFIER 3 WIRE
BATTERY/GENERATOR							A-B-C ROTATION
INTERFACE							A-B-C ROTATION
INTERFACE

RS-232							A

RS-485
RS-485
								E1-3
			CUSTOMER					INPUT/RECTIFIER
			INTERFACE					PCM 1
			INTERFACE

MIB (CB1) (OPTIONAL)

INPUT FILTER (OPTIONAL)

(See Section A.5)

			AC INPUT TO
		BUILDING ALARMS	BYPASS
		RELAY CONTACTS	3 WIRE A-B-C
			3 WIRE A-B-C
		“ON INVERTER”	ROTATION
		“ON INVERTER”
		“ON BYPASS”
		MONITORING	B
			B
		REPO
			E6-8
	CUSTOMER	OUTPUT/INVERTER
	CUSTOMER	PCM 2	PCM 3
	INTERFACE	PCM 2	PCM 3
	INTERFACE

DC LINK

INVERTER

INPUT

n

TRANSFORMER

n/ Y

RECTIFIER

C

E4-5

DC LINK

BATTERY

FUSE

BATTERY BREAKER (OPTIONAL)

OUTPUT

TRANSFORMER

MOB (CB3)

n

Y

OUTPUT FILTER

CBP FBP

STATIC

SWITCH

BATTERY

STRING

D

E9-12

AC OUTPUT TO CRITICAL LOAD

POWER CONTROL MODULE (PCM)

TO GROUND

NOTE A bypass neutral feeder must be supplied when the output neutral is used. If no bypass neutral feeder is supplied, the output neutral of the UPS is to be connected to ground.

MBC

Figure A‐8. Single Module UPS System Oneline Drawing (480/480V and 600/600V Input/Output)

A-10	EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.com

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Powerware Powerware 9315 operation manual n/ Y, Power Control Module Pcm, To Ground, A-10

Contents

Powerware 9315 UPS 500-750 kVA Installation and Operation Manual IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONSSpecial Symbols This page intentionally left blank Table of Contents Section I - InstallationUPS Installation Plan and Unpacking Installing the UPS SystemSection II - Operation 10-1Installing a Remote Emergency Power-off Control Installing Optional Accessories11-1 12-113-1 11 Responding to System Events14-1 15-1Product Specifications WarrantyList of Figures Figure A‐10. Securing Cables Chapter IntroductionFigure 1‐1. Typical Powerware 9315 500-750 kVA UPS System 1.1 UPS Features 1.1.1 Installation Features1.1.5 Automatic Battery Charge Current Limit 1.1.2 Customer Interface1.2 Options and Accessories 1.2.2 Battery Racks1.2.3 External Fused Battery Disconnect 1.2.4 Upgrade Capability1.3 Basic System Configurations 1.2.6 Monitoring and Communication1.4 Safety Warnings A V E R T I S S E M E N T A T T E N T I O N1.5 Conventions Used in This Manual 1.6 For More Information1.7 Getting Help All other countries Call your local service representativeUnited States 1-800-843-9433 or Canada1-800-461-9166 ext This page intentionally left blank INTRODUCTIONInstallation SectionPage UPS Installation Plan and Unpacking 2.1 Creating an Installation Plan2.1.1 Preparing Your Site 2.1.2 Environment Considerations2.1.3 Preparing for Wiring the UPS System 2.2 Inspecting and Unpacking Each CabinetW A R N I N G C A U T I O N5. Remove the protective cardboard covering from the cabinets, cutting where indicated, using a knife blade no longer than 25 mm 1” UPS INSTALLATION PLAN AND UNPACKING This page intentionally left blankInstalling the UPS System 3.1 Preliminary Installation InformationD A N G E R Chapter3.3 Single Module Installation 3.3.1 Installing UPS Internal Power and Control Wiring3.2 Unloading the UPS Cabinets from the Pallet W A R N I N G3.3.2 Installing UPS External Power and Control Wiring 3.4 Multi‐Module Installation 3.4.1 Installing UPS Internal Power and Control Wiring3.4.2 Installing UPS External Power and Control Wiring 3.5 Installing Input/Rectifier Customer Connections 3.6 Installing Output/Inverter Customer Connections3.7 Installing Accessories 3.8 Initial Startup3.9 Completing the Installation Checklist Installation Checklist INSTALLING THE UPS SYSTEM INSTALLING THE UPS SYSTEM This page intentionally left blank3-10 Installing a Remote Battery Disconnect Consider the following general notes before beginning installationChapter S Table 4‐1 details the power cable terminations 5.1 REPO Installation Installing a Remote Emergency Power-off ControlChapter 5.2 REPO Operation Installing Optional Accessories ChapterS X-Slot cards 6.1 Installing an RMP Figure 6‐1. RMPFigure 6‐2. Terminal Block Bracket Connect to Port 1 DB‐9 on9. Repeat Steps 1 through 8 if you are installing another RMP 6.2 Installing an RIM Figure 6‐3. RIM8. Repeat Steps 1 through 7 if you are installing another RIM 6.3 Installing an SCM Figure 6‐5. SCM8. Repeat Steps 1 through 7 if you are installing another SCM INSTALLING OPTIONAL ACCESSORIES System Normal No Redundancy On Generator Bypass Not Available On Battery UPS Alarm On BypassFigure 6‐7. SCM TB2 Shutdown Imminent6.4 Installing X-Slot Cards NOTE For setup of an X-Slot card, please contact Eaton see pageOperation SectionPage Understanding UPS Operation Battery StringChapter Figure 7‐1. Main Elements of the UPS System7.1 Operating Modes 7.1.1 Normal Mode Figure 7‐2. Path of Current Through the UPS in Normal Mode7.1.2 Bypass Mode Figure 7‐3. Path of Current Through the UPS in Bypass ModeC A U T I O N 7.1.3 Battery Mode Figure 7‐4. Path of Current Through the UPS in Battery ModeThis page intentionally left blank UNDERSTANDING UPS OPERATIONUsing the Control Panel Emergency UPM OFF Pushbutton Switch LCD Screen Pushbutton SwitchesBacklit Status Indicators Mode Key Switch Push In To Reset Pushbutton Switch Battery Switch8.1 Using the LCD Screen Figure 8‐2. LCD Screen8.2 Using the Pushbuttons 8.3 Adjusting the Contrast8.4 Reading the Status Indicators 8.5 Using the Menu Options8.5.1 System Meters Screen Figure 8‐4. System Meters Screen8.5.2 Load Amps Meters Screen Uninterruptible Power SystemALARM NONE Figure 8‐5. Load Amps Meters Screen8.5.3 Software Versions Screen Uninterruptible Power SystemALARM Figure 8‐6. Software Versions Screen8.5.4 Event History Log Screen 8.5.5 Active System Events Screen 8.5.6 Unit Statistics Screen 8.5.7 Mimic Screen 8.5.8 Time Setup Screen Figure 8‐11. Time Setup Screen8.5.9 Port Setup Screen USING THE CONTROL PANEL This page intentionally left blank8-14 9.1 UPS Controls and Indicators UPS Operating InstructionsParallel Capacity/Redundant UPS Installation and Operation Manual Figure 9‐1. UPS Controls and Indicators9.1.1 Control Panel 9.1.2 UPS Circuit Breakers9.1.3 Emergency UPM Off 9.2 Starting the UPS 9.3 Starting the UPS in Bypass Mode 9.4 Transferring to Bypass Mode 9.5 Transferring to Normal ModeW A R N I N G 9.8 Using the UPS Emergency UPM Off Pushbutton 9.6 Transferring to Bypass and Shutting Down the UPS9.7 Shutting Down the UPS and Critical Load W A R N I N G9.8.1 Using the UPS Emergency UPM Off Pushbutton 9.8.2 Resetting the UPS System after an Emergency UPM OffW A R N I N G C A U T I O NThis page intentionally left blank UPS OPERATING INSTRUCTIONSUsing Features and Options 10.1 Building Alarm Monitoring10.2 General Purpose Relay Contacts Chapter10.3 Optional Remote Monitor Panel Figure 10‐1. RMPUPS ALARM ON BATTERYSYSTEM NORMAL NO REDUNDANCY10.4 Optional Relay Interface Module The RIM can provide the following signalsFigure 10‐2. RIM 10.5 Optional Supervisory Contact Module USING FEATURES AND OPTIONS This page intentionally left blank10-6 11.2 System Event Indicators Responding to System Events11.1 System Event Horns 11.3 System Event MessagesThis page intentionally left blank RESPONDING TO SYSTEM EVENTS11-2 12.2 Connecting Equipment to a Serial Port Communication12.1 Locating the Customer Interface Panel ChapterSymbol Figure 12‐2. Port 2 DB‐25Table 12‐2. Pin Assignments for Port 2 DB‐25 Pin Number12.3 Configuring the Serial Ports Figure 12‐3. Setup Serial Port 1 Screen12.3.1 Modes 12.3.2 Rate12.3.6 Default Settings 12.3.3 Data/Stop12.3.4 Handshaking 12.3.5 Save12.4 Terminal Mode 12.4.1 Printing Selected Information12.4.2 Entire Log Ctrl+P Figure 12‐4. Event History Log12.4.3 Meters Printout Ctrl+M 12.4.4 System Information Printout Ctrl+A12.5 System Configuration Mode 12.5.1 System Configuration Mode Main Menu12.5.2 Program Building Alarms 12.5.3 Enable/Disable Default Functions12.5.4 Customize Alarm Messages 12.5.6 Change Password 12.5.5 Program Unit Name12.5.7 Battery Test Setup NOTE Follow each entry with a carriage return CR12.6 Calibration Mode 12.7 Computer Mode12.8 Remote Monitor Mode 12.5.8 Modify Low Battery Time12.9 eNotify Service 12.9.1 eNotify Service Features12.9.2 Installing eNotify Service 12.10 Remote Notification 12.11 X-Slot Cards 13.1 Important Safety Instructions ALWAYS PRESENT IN THE BATTERY STRINGMaintaining the UPS System Chapter13.2 Performing Preventive Maintenance 13.2.1 Daily Maintenance13.2.2 Monthly Maintenance 13.2.3 Annual Maintenance13.3 Recycling the Used Battery or UPS 13.4 Maintenance Training13.2.4 Battery Maintenance W A R N I N GThis page intentionally left blank MAINTAINING THE UPS SYSTEM13-4 Product Specifications 14.1 Model Numbers14.2 UPS System Input Content14.4 Environmental Specifications 14.3 UPS System Output600 Vac nominal, adjustable from 570 Vac to 630 Vac 60 Hz only AdjustmentWarranty Limited Factory WarrantyThree‐Phase Powerware UPS Products ChapterWARRANTY This page intentionally left blank15-2 Installation Reference A.1 Physical Features and RequirementsAppendix A S Maximum Relative Humidity 95%, noncondensingThe UPS ventilation requirements are shown in Table C Figure A‐1. Typical Powerware 9315 500-750 kVA UPS SystemFigure A‐2. Inverter/Rectifier Cabinet - PCM 1 Dimensions FRONT VIEWFigure A‐3. Inverter/Rectifier Cabinet - PCM 1 Dimensions continued TOP VIEW LEFT VIEWFigure A‐4. Output/Inverter Cabinet - PCM 2 Dimensions FRONT VIEWFigure A‐5. Output/Inverter Cabinet - PCM 2 Dimensions continued TOP VIEWFigure A‐6. MBC - PCM 3 Dimensions FRONT VIEWFigure A‐7. MBC - PCM 3 Dimensions continued TOP VIEWLEFT VIEW A.2 UPS System Oneline Configurations Table D. Powerware 9315 UPS System Oneline ConfigurationsPowerware Model NOTE Output voltage must match bypass input voltagePOWER CONTROL MODULE PCM n/ YTO GROUND A-10A-11 A.3 Power Wiring Installation Notes DC Input from Battery to UPS Basic Unit RatingUnits Rating 50/60 HzDC Input from Battery to UPS Basic Unit RatingUnits Rating 50/60 HzDC Input from Battery to UPS Basic Unit RatingUnits Rating 50/60 HzTerminal Function TerminalFunction Tightening TorqueTable I. Power Cable Conduit Requirements Trade SizeA-17 5 wraps or 25.4 mm 1” intervals with 1 wrap Figure A‐10. Securing CablesC A U T I O N Table K. Maximum Input Circuit Breaker RatingsInput Voltage Rating 22. Table N lists the battery shunt trip trip wiring requirements Figure A‐11. CB2TB to DC Source Disconnect Device A.4 Location of UPS Terminals Figure A‐12. Inverter/Rectifier Cabinet - PCM 1 TerminalsFRONT VIEW Figure A‐13. Inverter/Rectifier Cabinet - PCM 1 Terminals continued FRONTREAR LEFT SIDEFigure A‐14. Output/Inverter Cabinet - PCM 2 Terminals FRONT VIEWA-24 Figure A‐15. Output/Inverter Cabinet - PCM 2 Terminals continued A-25Figure A‐16. MBC - PCM 3 Terminals LEFT SIDEFRONT Figure A‐17. MBC - PCM 3 Terminals continued MBC - TOP AND BUS BARSTOP VIEW A-27A.5 Customer Interface Wiring Notes Table O. Input/Rectifier Cabinet Customer Interface ConnectionsCB2TB BATJ1 BATJ2BATJ4 Battery Terminal BoardA-30 X-SLOT CARDA-31 CUSTOMER INTERFACETable P. Output/Inverter Cabinet Customer Interface Connections CUSTJ4 TerminalName DescriptionCUSTJ4 CUSTJ2INVERTER I/O BOARD Table Q. MBC Customer Interface Connections CUSTJ4 TerminalName DescriptionMBC I/O BOARD A-35A.6 Typical REPO Figure A‐23. Summary Alarm Relay ContactsFigure A‐24. REPO Wiring REPOFigure A‐25. Eaton REPO Switch Front View Contact Block Back View, Faceplate RemovedA-37 A.7 RMP Dimensions and Mounting Details Figure A‐26. RMP Dimensions and Mounting DetailsA.8 RIM Dimensions and Mounting Details Figure A‐27. RIM Dimensions and Mounting DetailsFigure A‐28. RIM Dimensions and Mounting Details continued A-40A.9 SCM Dimensions and Mounting Details 41.11Figure A‐29. SCM Dimensions and Mounting Details A.10 Battery Disconnect Switch Dimensions Figure A‐30. Battery Disconnect Switch DimensionsPage 164201244E 164201244 E