Installing the UPS System | Powerware Powerware 9315 specs

INSTALLING THE UPS SYSTEM

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EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.com

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Powerware Powerware 9315 operation manual Installing the UPS System

Contents

Powerware 9315 UPS 500-750 kVA Consignes DE Sécurité Importantes Conserver CES Instructions Special Symbols This page intentionally left blank Table of Contents 10-1 11-1 12-113-1 Warranty Product SpecificationsAppendix a Installation Reference 14-1 List of Figures Figure A‐10. Securing Cables Chapter Introduction ‐1. Typical Powerware 9315 500-750 kVA UPS System UPS Features Options and Accessories Monitoring and Communication Basic System Configurations Safety Warnings Conventions Used in This Manual For More InformationIcon Description Getting Help This page intentionally left blank Section Page Creating an Installation Plan Chapter UPS Installation Plan and UnpackingPreparing Your Site Environment Considerations Inspecting and Unpacking Each Cabinet Preparing for Wiring the UPS System UPS Installation Plan and Unpacking This page intentionally left blank Preliminary Installation Information Chapter Installing the UPS System Single Module Installation Installing UPS Internal Power and Control WiringUnloading the UPS Cabinets from the Pallet Installing UPS External Power and Control Wiring Multi‐Module Installation Installing UPS External Power and Control Wiring Installing Output/Inverter Customer Connections Installing Input/Rectifier Customer ConnectionsInstalling Accessories Initial Startup Completing the Installation Checklist Installation Checklist Installing the UPS System This page intentionally left blank ‐1. Remote Battery Disconnect Enclosure Chapter Installing a Remote Battery Disconnect ‐2. Remote Battery Disconnect Circuit Breaker Ratings ‐1. Remote Battery Disconnect Power TerminationsTightening Torque Bolt Size UPS Model Circuit Breaker Rating DC Voltage ‐1. Repo Wire Terminations Repo InstallationWire Size Chapter Repo Operation ActivatedDeactivated ‐1. Optional Monitoring Accessories Chapter Installing Optional AccessoriesNumber and Type of Accessories Permitted Slot ‐1. RMP Installing an RMP ‐2. Terminal Block Bracket From RMP a To UPS Remarks ‐2. RMP Wire Terminations ‐3. RIM Installing an RIM From RIM a To UPS Remarks ‐3. RIM Wire Terminations ‐5. SCM Installing an SCM From SCM a To UPS Remarks ‐4. SCM Wire Terminations ‐7. SCM TB2 Installing X-Slot Cards Operation Page Chapter Understanding UPS Operation Battery StringInput/Rectifier Output/Inverter Operating Modes ‐2. Path of Current Through the UPS in Normal Mode Normal Mode ‐3. Path of Current Through the UPS in Bypass Mode Bypass Mode ‐4. Path of Current Through the UPS in Battery Mode Battery Mode This page intentionally left blank ‐1. UPS Control Panel Chapter Using the Control Panel ‐2. LCD Screen Using the LCD Screen Adjusting the Contrast Using the Pushbuttons Reading the Status Indicators Using the Menu OptionsNormal Battery Bypass Alarm Standby ‐4. System Meters Screen System Meters Screen ‐5. Load Amps Meters Screen Load Amps Meters Screen ‐6. Software Versions Screen Software Versions Screen ‐7. Event History Log Screen Event History Log Screen ‐8. Active System Events Screen Active System Events Screen ‐9. Unit Statistics Screen Unit Statistics Screen ‐10. Mimic Screen Mimic Screen ‐11. Time Setup Screen Time Setup Screen ‐12. Port Setup Screen Port Setup Screen This page intentionally left blank Chapter UPS Operating Instructions UPS Controls and Indicators Control Panel UPS Circuit BreakersEmergency UPM Off Starting the UPS Starting the UPS in Bypass Mode Transferring to Normal Mode Transferring to Bypass Mode Using the UPS Emergency UPM Off Pushbutton Transferring to Bypass and Shutting Down the UPSShutting Down the UPS and Critical Load Resetting the UPS System after an Emergency UPM Off Using the UPS Emergency UPM Off Pushbutton This page intentionally left blank Chapter Using Features and Options Building Alarm MonitoringGeneral Purpose Relay Contacts Optional Remote Monitor Panel System Normal ‐2. RIM Optional Relay Interface Module ‐3. SCM Optional Supervisory Contact Module 10-6 Chapter Responding to System Events System Event IndicatorsSystem Event Horns System Event Messages Responding to System Events Pin Number Symbol Function Comments Connecting Equipment to a Serial PortChapter Communication Locating the Customer Interface Panel ‐2. Port 2 DB‐25 ‐2. Pin Assignments for Port 2 DB‐25 ‐3. Setup Serial Port 1 Screen Configuring the Serial Ports Rate Modes‐3. Options Available for Each Communication Port Port Options Data/Stop Default SettingsHandshaking Save Printing Selected Information Terminal Mode ‐4. Event History Log Entire Log Ctrl+P System Information Printout Ctrl+A Meters Printout Ctrl+M System Configuration Mode Main Menu System Configuration ModeProgram Building Alarms Enable/Disable Default Functions Customize Alarm Messages Program Unit Name Change Password WK DAY MON Hrmn Battery Test Setup Computer Mode Calibration ModeRemote Monitor Mode Modify Low Battery Time ENotify Service ENotify Service FeaturesInstalling eNotify Service Remote Notification ‐6. Optional X-Slot Cards Slot Cards Chapter Maintaining the UPS System Important Safety Instructions Daily Maintenance Performing Preventive MaintenanceMonthly Maintenance Annual Maintenance Recycling the Used Battery or UPS Maintenance TrainingBattery Maintenance 13-4 Chapter Product Specifications Model NumbersUPS System Input UPS System Output Environmental Specifications Limited Factory Warranty Chapter Warranty Warranty Physical Features and Requirements Appendix a Installation ReferenceTable A. Equipment Weight Table B. UPS Cabinet Clearances 400/400 Figure A‐1. Typical Powerware 9315 500-750 kVA UPS System Figure A‐2. Inverter/Rectifier Cabinet PCM 1 Dimensions Figure A‐3. Inverter/Rectifier Cabinet PCM 1 Dimensions Figure A‐4. Output/Inverter Cabinet PCM 2 Dimensions Figure A‐5. Output/Inverter Cabinet PCM 2 Dimensions Figure A‐6. MBC PCM 3 Dimensions Figure A‐7. MBC PCM 3 Dimensions Table D. Powerware 9315 UPS System Oneline Configurations UPS System Oneline ConfigurationsOneline Drawing Vin / Vout System Type Power Control Module PCM To Ground MBC UPS Output to Critical Load PHASE, 3 or 4 Wire Power Wiring Installation Notes Basic Unit Rating Units Rating 50/60 Hz DC Input from Battery to UPSInput and Output Voltage AC Input to UPS Rectifier 0.95 Min. pF PW9315-750/500 at 0.8 Lagging pF Load PW9315-750/600 at 0.8 Lagging pF Load SBM UPS Model Voltage Terminal Number of Wires Minimum Conduit Table I. Power Cable Conduit Requirements Part Size Quantity Manufacturer Figure A‐10. Securing Cables Input Voltage Rating Table K. Maximum Input Circuit Breaker Ratings Table L. Maximum Output Circuit Breaker Ratings Table N. Battery Shunt Trip Wiring RequirementsTable M. Maximum DC Input Circuit Breaker Ratings Output Voltage Rating Figure A‐11. CB2TB to DC Source Disconnect Device Figure A‐12. Inverter/Rectifier Cabinet PCM 1 Terminals Location of UPS Terminals Figure A‐13. Inverter/Rectifier Cabinet PCM 1 Terminals Figure A‐14. Output/Inverter Cabinet PCM 2 Terminals Figure A‐15. Output/Inverter Cabinet PCM 2 Terminals Figure A‐16. MBC PCM 3 Terminals Figure A‐17. MBC PCM 3 Terminals CUSTJ4 Terminal Name Description Customer Interface Wiring Notes Battery I/O Board Battery Terminal Board RS-485 Panel X-SLOT Custtb Terminal CUSTJ2 Terminal CUSTJ4 Table Q. MBC Customer Interface Connections MBC I/O Board Typical Repo Switch Front View Contact Block Back View, Faceplate Removed Figure A‐25. Eaton Repo Switch Figure A‐26. RMP Dimensions and Mounting Details RMP Dimensions and Mounting Details Figure A‐27. RIM Dimensions and Mounting Details RIM Dimensions and Mounting Details Figure A‐28. RIM Dimensions and Mounting Details Figure A‐29. SCM Dimensions and Mounting Details SCM Dimensions and Mounting Details Figure A‐30. Battery Disconnect Switch Dimensions Battery Disconnect Switch DimensionsPage 164201244E