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Powerware 9315 operation manual
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Powerware 9315
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Specifications
Install
Error codes
Warranty
Dimension
Maintenance
Basic System Configurations
Preparing for Wiring the UPS System
Backlit Status Indicators Mode Key Switch Push In To Reset
NOTE For setup of an X-Slot card, please contact Eaton see page
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Contents
Powerware 9315 UPS 500-750 kVA Installation and Operation Manual
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS
Special Symbols
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Table of Contents
Section I - Installation
UPS Installation Plan and Unpacking
Installing the UPS System
Section II - Operation
10-1
Installing a Remote Emergency Power-off Control
Installing Optional Accessories
11-1
12-1
13-1
11 Responding to System Events
14-1
15-1
Product Specifications
Warranty
List of Figures
Figure A‐10. Securing Cables
Figure 1‐1. Typical Powerware 9315 500-750 kVA UPS System
Chapter
Introduction
1.1 UPS Features
1.1.1 Installation Features
1.1.5 Automatic Battery Charge Current Limit
1.1.2 Customer Interface
1.2 Options and Accessories
1.2.2 Battery Racks
1.2.3 External Fused Battery Disconnect
1.2.4 Upgrade Capability
1.3 Basic System Configurations
1.2.6 Monitoring and Communication
1.4 Safety Warnings
A V E R T I S S E M E N T
A T T E N T I O N
1.5 Conventions Used in This Manual
1.6 For More Information
United States 1-800-843-9433 or Canada1-800-461-9166 ext
1.7 Getting Help
All other countries Call your local service representative
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INTRODUCTION
Installation
Section
Page
UPS Installation Plan and Unpacking
2.1 Creating an Installation Plan
2.1.1 Preparing Your Site
2.1.2 Environment Considerations
2.1.3 Preparing for Wiring the UPS System
2.2 Inspecting and Unpacking Each Cabinet
W A R N I N G
C A U T I O N
5. Remove the protective cardboard covering from the cabinets, cutting where indicated, using a knife blade no longer than 25 mm 1”
UPS INSTALLATION PLAN AND UNPACKING
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Installing the UPS System
3.1 Preliminary Installation Information
D A N G E R
Chapter
3.3 Single Module Installation
3.3.1 Installing UPS Internal Power and Control Wiring
3.2 Unloading the UPS Cabinets from the Pallet
W A R N I N G
3.3.2 Installing UPS External Power and Control Wiring
3.4 Multi‐Module Installation
3.4.1 Installing UPS Internal Power and Control Wiring
3.4.2 Installing UPS External Power and Control Wiring
3.5 Installing Input/Rectifier Customer Connections
3.6 Installing Output/Inverter Customer Connections
3.7 Installing Accessories
3.8 Initial Startup
3.9 Completing the Installation Checklist
Installation Checklist
INSTALLING THE UPS SYSTEM
3-10
INSTALLING THE UPS SYSTEM
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Chapter
Installing a Remote Battery Disconnect
Consider the following general notes before beginning installation
S Table 4‐1 details the power cable terminations
Chapter
5.1 REPO Installation
Installing a Remote Emergency Power-off Control
5.2 REPO Operation
S X-Slot cards
Installing Optional Accessories
Chapter
6.1 Installing an RMP
Figure 6‐1. RMP
Figure 6‐2. Terminal Block Bracket
Connect to Port 1 DB‐9 on
9. Repeat Steps 1 through 8 if you are installing another RMP
6.2 Installing an RIM
Figure 6‐3. RIM
8. Repeat Steps 1 through 7 if you are installing another RIM
6.3 Installing an SCM
Figure 6‐5. SCM
8. Repeat Steps 1 through 7 if you are installing another SCM
INSTALLING OPTIONAL ACCESSORIES System Normal No Redundancy
On Generator Bypass Not Available On Battery UPS Alarm On Bypass
Figure 6‐7. SCM TB2
Shutdown Imminent
6.4 Installing X-Slot Cards
NOTE For setup of an X-Slot card, please contact Eaton see page
Operation
Section
Page
Understanding UPS Operation
Battery String
Chapter
Figure 7‐1. Main Elements of the UPS System
7.1 Operating Modes
7.1.1 Normal Mode
Figure 7‐2. Path of Current Through the UPS in Normal Mode
C A U T I O N
7.1.2 Bypass Mode
Figure 7‐3. Path of Current Through the UPS in Bypass Mode
7.1.3 Battery Mode
Figure 7‐4. Path of Current Through the UPS in Battery Mode
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UNDERSTANDING UPS OPERATION
Using the Control Panel
Emergency UPM OFF Pushbutton Switch LCD Screen Pushbutton Switches
Backlit Status Indicators Mode Key Switch Push In To Reset
Pushbutton Switch Battery Switch
8.1 Using the LCD Screen
Figure 8‐2. LCD Screen
8.2 Using the Pushbuttons
8.3 Adjusting the Contrast
8.4 Reading the Status Indicators
8.5 Using the Menu Options
8.5.1 System Meters Screen
Figure 8‐4. System Meters Screen
8.5.2 Load Amps Meters Screen
Uninterruptible Power System
ALARM NONE
Figure 8‐5. Load Amps Meters Screen
8.5.3 Software Versions Screen
Uninterruptible Power System
ALARM
Figure 8‐6. Software Versions Screen
8.5.4 Event History Log Screen
8.5.5 Active System Events Screen
8.5.6 Unit Statistics Screen
8.5.7 Mimic Screen
8.5.8 Time Setup Screen
Figure 8‐11. Time Setup Screen
8.5.9 Port Setup Screen
8-14
USING THE CONTROL PANEL
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9.1 UPS Controls and Indicators
UPS Operating Instructions
Parallel Capacity/Redundant UPS Installation and Operation Manual
Figure 9‐1. UPS Controls and Indicators
9.1.3 Emergency UPM Off
9.1.1 Control Panel
9.1.2 UPS Circuit Breakers
9.2 Starting the UPS
9.3 Starting the UPS in Bypass Mode
W A R N I N G
9.4 Transferring to Bypass Mode
9.5 Transferring to Normal Mode
9.8 Using the UPS Emergency UPM Off Pushbutton
9.6 Transferring to Bypass and Shutting Down the UPS
9.7 Shutting Down the UPS and Critical Load
W A R N I N G
9.8.1 Using the UPS Emergency UPM Off Pushbutton
9.8.2 Resetting the UPS System after an Emergency UPM Off
W A R N I N G
C A U T I O N
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UPS OPERATING INSTRUCTIONS
Using Features and Options
10.1 Building Alarm Monitoring
10.2 General Purpose Relay Contacts
Chapter
10.3 Optional Remote Monitor Panel
Figure 10‐1. RMP
UPS ALARM
ON BATTERY
SYSTEM NORMAL
NO REDUNDANCY
Figure 10‐2. RIM
10.4 Optional Relay Interface Module
The RIM can provide the following signals
10.5 Optional Supervisory Contact Module
10-6
USING FEATURES AND OPTIONS
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11.2 System Event Indicators
Responding to System Events
11.1 System Event Horns
11.3 System Event Messages
11-2
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RESPONDING TO SYSTEM EVENTS
12.2 Connecting Equipment to a Serial Port
Communication
12.1 Locating the Customer Interface Panel
Chapter
Symbol
Figure 12‐2. Port 2 DB‐25
Table 12‐2. Pin Assignments for Port 2 DB‐25
Pin Number
12.3 Configuring the Serial Ports
Figure 12‐3. Setup Serial Port 1 Screen
12.3.1 Modes
12.3.2 Rate
12.3.6 Default Settings
12.3.3 Data/Stop
12.3.4 Handshaking
12.3.5 Save
12.4 Terminal Mode
12.4.1 Printing Selected Information
12.4.2 Entire Log Ctrl+P
Figure 12‐4. Event History Log
12.4.3 Meters Printout Ctrl+M
12.4.4 System Information Printout Ctrl+A
12.5 System Configuration Mode
12.5.1 System Configuration Mode Main Menu
12.5.2 Program Building Alarms
12.5.3 Enable/Disable Default Functions
12.5.4 Customize Alarm Messages
12.5.6 Change Password
12.5.5 Program Unit Name
12.5.7 Battery Test Setup
NOTE Follow each entry with a carriage return CR
12.6 Calibration Mode
12.7 Computer Mode
12.8 Remote Monitor Mode
12.5.8 Modify Low Battery Time
12.9.2 Installing eNotify Service
12.9 eNotify Service
12.9.1 eNotify Service Features
12.10 Remote Notification
12.11 X-Slot Cards
13.1 Important Safety Instructions
ALWAYS PRESENT IN THE BATTERY STRING
Maintaining the UPS System
Chapter
13.2 Performing Preventive Maintenance
13.2.1 Daily Maintenance
13.2.2 Monthly Maintenance
13.2.3 Annual Maintenance
13.3 Recycling the Used Battery or UPS
13.4 Maintenance Training
13.2.4 Battery Maintenance
W A R N I N G
13-4
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MAINTAINING THE UPS SYSTEM
Product Specifications
14.1 Model Numbers
14.2 UPS System Input
Content
14.4 Environmental Specifications
14.3 UPS System Output
600 Vac nominal, adjustable from 570 Vac to 630 Vac 60 Hz only
Adjustment
Warranty
Limited Factory Warranty
Three‐Phase Powerware UPS Products
Chapter
15-2
WARRANTY
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Appendix A
Installation Reference
A.1 Physical Features and Requirements
S Maximum Relative Humidity
95%, noncondensing
The UPS ventilation requirements are shown in Table C
Figure A‐1. Typical Powerware 9315 500-750 kVA UPS System
Figure A‐2. Inverter/Rectifier Cabinet - PCM 1 Dimensions
FRONT VIEW
Figure A‐3. Inverter/Rectifier Cabinet - PCM 1 Dimensions continued
TOP VIEW LEFT VIEW
Figure A‐4. Output/Inverter Cabinet - PCM 2 Dimensions
FRONT VIEW
Figure A‐5. Output/Inverter Cabinet - PCM 2 Dimensions continued
TOP VIEW
Figure A‐6. MBC - PCM 3 Dimensions
FRONT VIEW
LEFT VIEW
Figure A‐7. MBC - PCM 3 Dimensions continued
TOP VIEW
A.2 UPS System Oneline Configurations
Table D. Powerware 9315 UPS System Oneline Configurations
Powerware Model
NOTE Output voltage must match bypass input voltage
POWER CONTROL MODULE PCM
n/ Y
TO GROUND
A-10
A-11
A.3 Power Wiring Installation Notes
DC Input from Battery to UPS
Basic Unit Rating
Units
Rating 50/60 Hz
DC Input from Battery to UPS
Basic Unit Rating
Units
Rating 50/60 Hz
DC Input from Battery to UPS
Basic Unit Rating
Units
Rating 50/60 Hz
Terminal Function
Terminal
Function
Tightening Torque
A-17
Table I. Power Cable Conduit Requirements
Trade Size
5 wraps or 25.4 mm 1” intervals with 1 wrap
Figure A‐10. Securing Cables
Input Voltage Rating
C A U T I O N
Table K. Maximum Input Circuit Breaker Ratings
22. Table N lists the battery shunt trip trip wiring requirements
Figure A‐11. CB2TB to DC Source Disconnect Device
FRONT VIEW
A.4 Location of UPS Terminals
Figure A‐12. Inverter/Rectifier Cabinet - PCM 1 Terminals
Figure A‐13. Inverter/Rectifier Cabinet - PCM 1 Terminals continued
FRONT
REAR
LEFT SIDE
A-24
Figure A‐14. Output/Inverter Cabinet - PCM 2 Terminals
FRONT VIEW
Figure A‐15. Output/Inverter Cabinet - PCM 2 Terminals continued
A-25
FRONT
Figure A‐16. MBC - PCM 3 Terminals
LEFT SIDE
Figure A‐17. MBC - PCM 3 Terminals continued
MBC - TOP AND BUS BARS
TOP VIEW
A-27
A.5 Customer Interface Wiring Notes
Table O. Input/Rectifier Cabinet Customer Interface Connections
CB2TB
BATJ1 BATJ2
BATJ4
Battery Terminal Board
A-30
X-SLOT CARD
A-31
CUSTOMER INTERFACE
Table P. Output/Inverter Cabinet Customer Interface Connections
CUSTJ4 Terminal
Name
Description
INVERTER I/O BOARD
CUSTJ4
CUSTJ2
Table Q. MBC Customer Interface Connections
CUSTJ4 Terminal
Name
Description
MBC I/O BOARD
A-35
A.6 Typical REPO
Figure A‐23. Summary Alarm Relay Contacts
Figure A‐24. REPO Wiring
REPO
A-37
Figure A‐25. Eaton REPO Switch
Front View Contact Block Back View, Faceplate Removed
A.7 RMP Dimensions and Mounting Details
Figure A‐26. RMP Dimensions and Mounting Details
A.8 RIM Dimensions and Mounting Details
Figure A‐27. RIM Dimensions and Mounting Details
Figure A‐28. RIM Dimensions and Mounting Details continued
A-40
Figure A‐29. SCM Dimensions and Mounting Details
A.9 SCM Dimensions and Mounting Details
41.11
A.10 Battery Disconnect Switch Dimensions
Figure A‐30. Battery Disconnect Switch Dimensions
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