Manuals / York / Household Appliance / Air Conditioner

York YPAL 061, YPAL 050, YPAL 051, YPAL 060 manual Faults And Lockouts, Service

Models: YPAL 060 YPAL 051 YPAL 050 YPAL 061

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Service

FORM 100.50-NOM6 (1207)

FAULTS AND LOCKOUTS

LIGHT EMITTING DIODE

ALARM CODES

The light emitting diode (LED) installed on the Unit Controller is used to indicate the functionality of the Unit Controller and the unit. Normal operation is indicated by the LED ﬂashing ON and OFF at a rate of one-second. A one-second ON followed by a one- second OFF ﬂash. This means there are no active ﬂash codes, faults or clock-outs. However there may be faults recorded in the history buffer.

A ﬂash rate of 250 ms ON and OFF indicates a current alarm is present. The alarm code number will also be ﬂashing on the four-digit character display. See Table 8-9 for a description of each of the alarm codes.

If the LED is constantly on (does not ﬂash), the board has failed and must be replaced. If the LED is OFF this indicates no power to the board or a board failure. Two ﬂashes ON, then two-seconds OFF indicates the control is timing out on an Anti-Cycle-Delay (ASCD). To bypass theASCD timer depress the TEST/UP button 3 times within 5 seconds.

An active alarm is represented by a ﬂashing alarm code numeral. There are 43 alarms in all. Not all the alarms are critical enough to shut down the system. Some alarms ﬂag the problem to bring it to the attention of the operator or technician while allowing the system to continue to operate.

The display ﬂashes the current or most recent code and contains the last ﬁve failures as well. To recall the last ﬁve failures from the most recent to the oldest of the ﬁve, press the “Alarm/Change” button once and each code is displayed for two seconds. Each failure code is numbered 1 to 5 and the number is shown in the two-digit character display located above the four- digit display.

The current and last ﬁve alarms can also be views under the “ALARM” tab using the Simplicity PC software.

A unit lockout can be reset in three ways:

•Removing the 24 VAC supply to the Unit Con- troller.

•Press the TEST/UP button twice in 5 seconds.

•By a communicated command.

160	JOHNSON CONTROLS

Image 160

York YPAL 061, YPAL 050, YPAL 051, YPAL 060 manual Faults And Lockouts, Service

Contents

PACKAGED ROOFTOP AIR CONDITIONING UNITS YPAL YPAL YPAL YPAL DESIGN LEVEL F SIMPLICITY ELITE CONTROLINSTALLATION, OPERATION & MAINTENANCE New ReleaseSAFETY SYMBOLS GENERAL SAFETY GUIDELINESREAD BEFORE PROCEEDING NOMENCLATURE CHANGEABILITY OF THIS DOCUMENTBASE MODEL NUMBER TABLE OF CONTENTS TABLE OF CONTENTS ThermostatTABLE OF CONTENTS INITIAL START-UPTABLE OF CONTENTS VARIABLE AIR VOLUME VAVCONDENSER FAN OPERATION COOLING COMPRESSOR LOCKOUTTABLE OF CONTENTS TABLE OF CONTENTS “Supply Air Temp Alarm Setpoint for Heating” Alarm“Economizer Minimum Position” Alarm “Supply Air Temp Alarm Setpoint for Cooling” AlarmTABLE OF CONTENTS LIST OF TABLES LIST OF FIGURES SECTION 1 - INTRODUCTION Condensing SectionHeating Section IntroductionSteam and Hot water - This option will be available in the future CONTROLS AIR MANAGEMENTINDOOR AIR QUALITY Introduction Gas Heat Sections - Are factory and leaked checkedSECTION 2 - INSTALLATION installed, it is the responsibility of theinstalling contractor to take appropri If the VAV boxes in the conditionedInstallation Proper rigging and handling of the equipment is UNIT WEIGHTS InstallationTABLE 2-2 - UNIT WEIGHTS - 050-061 MODELS Center of GravityUnit Placement UNIT WEIGHTS CONTINUEDTABLE 2-4 - UNIT CORNER WEIGHTS - 050-061 MODELS Installation ROOF CURB INSTALLATIONPHYSICAL DATA TABLE 2-5 - PHYSICAL DATA - 050-061 MODELSPHYSICAL DATA CONTINUED InstallationTABLE 2-5 - PHYSICAL DATA - 050-061 MODELS CONTINUED TABLE 2-6 - PHYSICAL DATA - COMPRESSORSGENERAL ARRANGEMENT DRAWING050-061 MODELS GENERALARRANGEMENT GENERALInstallation 2-4 - GENERAL ARRANGEMENT DRAWING CONTCONTINUED GENERAL ARRANGEMENTDRAWINGSGENERAL ARRANGEMENT DRAWING CONTInstallation CURB LAYOUT DRAWING / 050-061 MODELSFIG. 2-5 - GENERAL ARRANGEMENT DRAWING SUPPLYELECTRICAL DATA Load DeﬁnitionsELECTRIC DATA CONTINUED InstallationTABLE 2-9 - SUPPLY AND EXHAUST FAN MOTOR DATA - ODP TABLE 2-10 - SUPPLY AND EXHAUST FAN MOTOR DATA - TEFCTABLE 2-14 - ELECTRIC HEAT ELECTRIC DATA CONTINUEDTABLE 2-15 - AIRFLOW AND ENTERING AIR/AMBIENT LIMITATIONS Condensate Drain Piping Condensate Drain TrapInstallation H must be at least 1 inch plus fan total static pressure X = 1/2 HShielded wire must be used that is grounded at the control panel only ThermostatFan input Space SensorFault Output CO2 SensorOccupied / Unoccupied Input Shutdown InputSupply Air Temperature Reset VAV Heat Relay OutputFIELD CONTROL WIRING CONNECTIONS InstallationWiring Notes 2. All wiring is Class 2, low voltageOvercurrent Protection Device Data is supplied on POWER WIRINGMinimum CircuitAmpacity MCA is based on 125% SINGLE-POINT POWER SUPPLY WIRING Field Power SupplyInstallation FIG. 2-9 - SINGLE-POINT POWER SUPPLY WIRINGSINGLE-POINT POWER SUPPLY WIRING WITH NON-FUSED DISCONNECT SWITCH Field Power SupplyDUAL-POINT POWER SUPPLY WIRING InstallationField Power Supply #2 Field Power Supply #1CONTROLS Static Pressure Probe Installation Static Pressure Control Plastic Tubing Pneumatic TubingDuct Static Transducer Building Pressure TransducerFIG. 2-12 - ATMOSPHERIC SENSOR PROBE Filter Compartment Economizer CompartmentLD13127 Duct Connection Guidelines InstallationGAS HEATING Gas Piping RecommendationsInstallation 1. Remove the combustion vent assembly from the return compartmentSECTION 3 - START-UP Unit ChecksStartup FIG. 3-1 - FAN HOLD DOWN BRACKETSCompressor Oil Level Check Verifying Compressor RotationUNIT CHECKS - POWER APPLIED Refrigerant Charge Checking Superheat and SubcoolingSubcooling R-410A Superheat R-410ALeak Checking TABLE 3-1 -R410-A PRESSURE / TEMPERATURE CHART StartupPre-Start Checks Post Start ChecksManifold Gas Pressure Adjustment StartupSECTION 4 - MAINTENANCE FiltersLinkages CompressorsMaintenance Condenser CoilsMotor Bearing Lubrication Belt TensionBelt Replacement Belt TensioningForward Curved Fans Filter Drier ReplacementMaintenance Fan Shaft Bearings Fan MotorMounting Details Eccentric Type Bearing Lock DevicesMaintenance FIG. 4-6 - BEARING WITH ECCENTRIC CAMTorquing of Set-screws 1. Torque screw “A” to 1/2 recommended torque2. Torque screw “B” to full min. recommended value 3. Torque screw “A” to full recommended valueFORM 100.50-NOM6 THIS PAGE INTENTIONALLY LEFT BLANKJOHNSON CONTROLS SECTION 5 - SEQUENCE OF OPERATION Sequence of Operation Thermostat InputOccupied Cooling Unoccupied CoolingSpace Sensor - Hard Wired or Communicated Occupied HeatingUnoccupied Heating Cooling Operation - Occupied or UnoccupiedStand Alone Heating Operation - Occupied or UnoccupiedSequence of Operation Cooling Operation - Occupied or Unoccupied If after 5 minutes the return air temperature is between 1.5 F and 1.9 F above the “CV OCCUPIED COOLING SETPOINT” or “CVHeating Operation - Occupied or Unoccupied Cooling - Occupied with Thermostat Sequence of OperationCooling - Unoccupied with Thermostat Occupied Cooling with Hard Wired or Communi- cated Space SensorOccupied or Unoccupied Heating with a Thermo- stat Cooling - Unoccupied with a Hard Wired or Com- municated Space Sensor Heating - Occupied with a Hard Wired or Com- municated Space SensorHeating - Unoccupied with a Hard Wired or Com- municated Space Sensor Sequence of OperationOccupied Cooling - Stand Alone Cooling - Unoccupied Stand Alone Heating - Occupied Stand AloneHeating - Unoccupied Stand Alone Sequence of OperationOperation and Pressure Control Range Conﬁguration Jumpers and PotentiometersConstant Volume CV Sequence of OperationVariable Air Volume VAV VAV Supply Fan Speed Control Dry BulbSequence of Operation “DUCT PRESSURE SHUTDOWN SETPOINT”Single Enthalpy Dual Enthalpy“OUTSIDE AIR HUMIDITY SENSOR INSTALLED” “RETURN AIR HUMIDITY SENSOR INSTALLED”Constant Volume Economizer Set Point Variable Air Volume Economizer Set PointSequence of Operation Sequence of OperationEconomizer PI Loop Proportional and Integral Economizer / Compressor OperationECONOMIZER LOADING Variable Air Volume Constant VolumeSequence of Operation The unit must have an economizer installed The unit type must be Constant VolumeTABLE 5-5 COMPRESSOR ON WHEN SPACE INPUT SATISFIED The unit can not be in an active heating or cooling modeConditions of Operation CoolingSequence of Operation Sequence of OperationHeating Sequence of Operation The Simplicity Control then starts a 3 minute timerSequence of Operation The following parameter must be enabled in order to use to feature Sequence of OperationSequence of Operation Sequence of OperationThe following must be enabled for Metric Operation Sequence of OperationSequence of Operation Sequence of OperationWhen the “CV OCCUPIED HEATING” set point is reached the Simplicity Elite control will divide the elapsed time into 5-minute increments Subsequent OperationSequence of Operation Sequence of Operation Sequence of OperationMORNING WARM-UP The following parameters must be programmed to use Hydronic Heat Sequence of OperationManual Fixed MinimumDemand Ventilation Sequence of OperationDeﬁnitions VENTILATION LOW AMBIENT MINIMUM POSITION RESETSequence of Operation Sequence of OperationOn/Off Control Based on Outdoor Damper Posi- tion On/Off Control Based on Building PressureSequence of Operation Sequence of OperationModulating Damper with Fixed Speed Exhaust Modulating Exhaust with a VFDWhen the building static pressure is 0.025” WC or more above the “BUILDING PRESSURE SETPOINT” the Simplicity Elite control sends a 2 to 10 volt DC signal to open the exhaust damper. The output is at the “EXD+” and “EXD-“ terminals at the P14 connector Sequence of OperationCriteria for Operation Sequence of OperationSequence of Operation Sequence of OperationThe following parameters must be programmed to use this feature Sequence of OperationSequence of Operation “Supply Air Temp Alarm Setpoint for Heating” AlarmSAT ALARM FOR HEATING Sequence of Operation“Economizer Minimum Position” Alarm “Supply Air Temp Alarm Setpoint for Cooling” Alarm“SUPPLY AIR TEMP ALARM SETPOINT FOR HEATING” Sequence of Operation“ECONOMIZER MINIMUM POSITION” alarm and ﬂash an Alarm Code “Economizer Minimum Position” AlarmSequence of Operation SECTION 6 - USER INTERFACE User Interface Control Center 100º - 180º TABLE 6-1 - PARAMETER POINTS LIST0.000 User Interface Control Center TABLE - 6-1 - PARAMETER POINTS LIST CONTUNITS OF ADJUSTMENT ADJUSTMENTSETTING TABLE - 6-1 - PARAMETER POINTS LIST CONTSimplicity PC Download User Interface Control Center1. On the internet connect to YorkUPG.Com 2. Left click on Dealers / Distributors3. Left click on software LD13037USB Adapter Drive - Simplicity Pocket PC User Interface Control CenterFREEnet USB Establishing CommunicationFREEnet Serial LD13040 User Interface Control CenterLD13041 7. Left-click on the particular Simplicity device de- sired JOHNSON CONTROLS User Interface Control CenterLD13043 EQUIPMENT INSTALLATION SIMPLICITY PC DATA SCREENSDEVICE NAMES LD13015SENSOR READINGS User Interface Control CenterLD13017 ECONOMIZER/EXHAUST LD13018FANS User Interface Control CenterLD13019 COOLING SETUP LD13020COOLING STATUS User Interface Control CenterLD13021 HEATING SETUP LD13022HEATING STATUS User Interface Control CenterLD13023 SYSTEM OPTIONS LD13024OUTPUTS/STATUS User Interface Control CenterLD13025 INPUTS COMFORT/DEMAND VENTILATIONLD13014 LD13026User Interface Control Center GRAPHICCLOCK JOHNSON CONTROLSWeekly Schedule WEEKLY SCHEDULE SETTINGSLD13029 Holiday Schedule User Interface Control CenterHOLIDAY SCHEDULE ALARMS LD13031User Interface Control Center REVISING SETTINGSLD13032 To open the change screen double left click LD13033User Interface Control Center LD13034LD13035 User Interface Control Center Writing to any register not in this list may cause erratic operationTABLE 6-2 - SIMPLICITY ELITE DATA MAP TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT User Interface Control Center1A H TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT 1A LUser Interface Control Center TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONTTABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT 4A H50 L 60 LTABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT User Interface Control Center115 L TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT A4 LA5 L A6 LTABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT User Interface Control CenterBA H TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT CA LUser Interface Control Center TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONTSECTION 7 - PARAMETER DESCRIPTIONS AND OPTIONS TABLE 7-1 - DEFINITIONSParameter Description and Options TABLE 7-1 - DEFINITIONS CONTINUEDMENU ITEM TABLE 7-1 - DEFINITIONS CONTINUEDDEFINITION Parameter Description and Options TABLE 7-1 - DEFINITIONS CONTINUEDMENU ITEM TABLE 7-1 - DEFINITIONS CONTINUEDDEFINITION Parameter Description and Options TABLE 7-1 - DEFINITIONS CONTINUEDMENU ITEM TABLE 7-1 - DEFINITIONS CONTINUEDDEFINITION Parameter Description and Options TABLE 7-1 - DEFINITIONS CONTINUEDMENU ITEM TABLE 7-1 - DEFINITIONS CONTINUEDDEFINITION Parameter Description and Options TABLE 7-1 - DEFINITIONS CONTINUEDMENU ITEM TABLE 7-1 - DEFINITIONS CONTINUEDDEFINITION Parameter Description and Options TABLE 7-1 - DEFINITIONS CONTINUEDTemperature Sensors SECTION 8 - SERVICEDuct Pressure Transducer Service Return Fan Pressure TransducerDischarge Pressure Transducer Building Pressure TransducerSuction Pressure Transducer Humidity SensorsTABLE 8-5 - PRESSURE TRANSDUCERS TABLE 8-6 - HUMIDITY SENSOR OUTPUTSFurnace Status Input ServiceCO2 Sensor TABLE 8-7 - CO2 SENSOR OUTPUTFIG. 8-1 - CONNECTOR LOCATIONS TABLE 8-8 - WIRING DATARAT+ SAT+Service TABLE 8-8 - WIRING DATA CONTINUEDVAV OPEN TABLE 8-8 - WIRING DATA CONTINUEDVAV OPEN + FAULTS AND LOCKOUTS ServiceALARM CODE TABLE 8-9 - ALARM CODE DESCRIPTIONSDESCRIPTION Service TABLE 8-9 - ALARM CODE DESCRIPTIONS CONTINUEDYPAL 060 Compressors 1B and 2B YPAL 061 Compressors 1B, 2A and 2B Low Pressure Cutout Alarm 09, 10 Limit Switch Alarms 13, 14Gas Heating Alarms 16 Space Temperature Sensor AlarmSupply Air Temperature Sensor Alarm Return Air Temperature Sensor AlarmOutdoor Air Temperature Sensor Alarm Dirty Filter Switch AlarmOutdoor Humidity Sensor Alarm Return Humidity Sensor AlarmIAQ CO2 Sensor Alarm Time Clock Error AlarmSupply Air Temperature Cooling Alarm Supply Air Temperature Heating AlarmEconomizer Minimum Position Alarm Space Temperature Trending AlarmForm 100.50-NOM6 New Release TeleSubject to change without notice. Printed in USA ALL RIGHTS RESERVED