Manuals / York / Household Appliance / Air Conditioner

York YPAL 061, YPAL 050 Field Control Wiring Connections, Installation, Wiring Notes, LD13002

Models: YPAL 060 YPAL 051 YPAL 050 YPAL 061

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Page 36

Installation

FORM 100.50-NOM6 (1207)

FIELD CONTROL WIRING CONNECTIONS

Wiring Notes:

1.Wiring shown indicates typical wiring. Refer to the IOM manual for more detailed wiring methods and options.

2.All wiring is Class 2, low voltage.

3.Maximum power available from the 24 VAVC terminal is 40 VA.

4.Use shielded wire where shown.

10 WIRE THERMOSTAT

C (Common)

	FAULT		R (24 VAC)
	LIGHT

	(Optional)		G (Fan)

W1 (Heating Stage 1)

W2 (Heating Stage 2)

W3 (Heating Stage 3)

Y1 (Cool Stage 1)

Y2 (Cool Stage 2)

Y3 (Cool Stage 3)

Y4 (Cool Stage 4)

C

R

X

G

W1

W2

W3

Y1

Y2

Y3

Y4

SPACE SENSOR

RESET

20K ADJUST

POTENTIOMETER

		COM	SET
	SPACE			SUPPLY AIR
	SENSOR			TEMP RESET		Use Shielded
	10K TYPE III				0-10 VDC	Use Shielded
	10K TYPE III	GND			0-10 VDC	Wire
	THERMISTOR	GND		(Field Supplied)		Wire
	THERMISTOR			(Field Supplied)
	COM			SSO		DV+
	TMP				REM -	DV+
	TMP
	Shutdown
	Shutdown				Use
	Use Shielded Wire	ST		REM +	Use	DV-
	Use Shielded Wire				Shielded
	SD1				Shielded
	SD1	R			Wire
					Wire
	R
	OCC

						PURGE

BAS ECONOMIZER						BAS ECON +
INPUT						BAS ECON +
INPUT
0-10 VDC
(Field Supplied)				BAS ECON -
(Field Supplied)				BAS ECON -

Use shielded wire

CO2 SENSOR

(Field Supplied)

0-2000 PPM

0-10 VDC OUTPUT

VAV HEAT RELAY

VAV OPEN +

		24 VDC
VAV OPEN -		RELAY
		(Field Supplied)
		(Field Supplied)
		LD13002

FIG. 2-8 – FIELD CONTROL WIRING CONNECTIONS

36	JOHNSON CONTROLS

Image 36

York YPAL 061 Field Control Wiring Connections, Installation, Wiring Notes, All wiring is Class 2, low voltage, LD13002

Contents

PACKAGED ROOFTOP AIR CONDITIONING UNITS YPAL YPAL YPAL YPAL DESIGN LEVEL F SIMPLICITY ELITE CONTROLINSTALLATION, OPERATION & MAINTENANCE New ReleaseGENERAL SAFETY GUIDELINES SAFETY SYMBOLSREAD BEFORE PROCEEDING CHANGEABILITY OF THIS DOCUMENT NOMENCLATUREBASE MODEL NUMBER TABLE OF CONTENTS TABLE OF CONTENTS ThermostatTABLE OF CONTENTS INITIAL START-UPTABLE OF CONTENTS VARIABLE AIR VOLUME VAVCONDENSER FAN OPERATION COOLING COMPRESSOR LOCKOUTTABLE OF CONTENTS TABLE OF CONTENTS “Supply Air Temp Alarm Setpoint for Heating” Alarm“Economizer Minimum Position” Alarm “Supply Air Temp Alarm Setpoint for Cooling” AlarmTABLE OF CONTENTS LIST OF TABLES LIST OF FIGURES SECTION 1 - INTRODUCTION Condensing SectionIntroduction Heating SectionSteam and Hot water - This option will be available in the future AIR MANAGEMENT CONTROLSINDOOR AIR QUALITY Introduction Gas Heat Sections - Are factory and leaked checkedSECTION 2 - INSTALLATION installed, it is the responsibility of theinstalling contractor to take appropri If the VAV boxes in the conditionedInstallation Proper rigging and handling of the equipment is UNIT WEIGHTS InstallationTABLE 2-2 - UNIT WEIGHTS - 050-061 MODELS Center of GravityUNIT WEIGHTS CONTINUED Unit PlacementTABLE 2-4 - UNIT CORNER WEIGHTS - 050-061 MODELS Installation ROOF CURB INSTALLATIONPHYSICAL DATA TABLE 2-5 - PHYSICAL DATA - 050-061 MODELSPHYSICAL DATA CONTINUED InstallationTABLE 2-5 - PHYSICAL DATA - 050-061 MODELS CONTINUED TABLE 2-6 - PHYSICAL DATA - COMPRESSORSGENERAL ARRANGEMENT DRAWING050-061 MODELS GENERALARRANGEMENT GENERALInstallation 2-4 - GENERAL ARRANGEMENT DRAWING CONTCONTINUED GENERAL ARRANGEMENTDRAWINGSGENERAL ARRANGEMENT DRAWING CONTInstallation CURB LAYOUT DRAWING / 050-061 MODELSFIG. 2-5 - GENERAL ARRANGEMENT DRAWING SUPPLYELECTRICAL DATA Load DeﬁnitionsELECTRIC DATA CONTINUED InstallationTABLE 2-9 - SUPPLY AND EXHAUST FAN MOTOR DATA - ODP TABLE 2-10 - SUPPLY AND EXHAUST FAN MOTOR DATA - TEFCELECTRIC DATA CONTINUED TABLE 2-14 - ELECTRIC HEATTABLE 2-15 - AIRFLOW AND ENTERING AIR/AMBIENT LIMITATIONS Condensate Drain Piping Condensate Drain TrapInstallation H must be at least 1 inch plus fan total static pressure X = 1/2 HShielded wire must be used that is grounded at the control panel only ThermostatFan input Space SensorFault Output CO2 SensorOccupied / Unoccupied Input Shutdown InputSupply Air Temperature Reset VAV Heat Relay OutputFIELD CONTROL WIRING CONNECTIONS InstallationWiring Notes 2. All wiring is Class 2, low voltagePOWER WIRING Overcurrent Protection Device Data is supplied onMinimum CircuitAmpacity MCA is based on 125% SINGLE-POINT POWER SUPPLY WIRING Field Power SupplyInstallation FIG. 2-9 - SINGLE-POINT POWER SUPPLY WIRINGSINGLE-POINT POWER SUPPLY WIRING WITH NON-FUSED DISCONNECT SWITCH Field Power SupplyDUAL-POINT POWER SUPPLY WIRING InstallationField Power Supply #2 Field Power Supply #1CONTROLS Static Pressure Probe Installation Static Pressure Control Plastic Tubing Pneumatic TubingDuct Static Transducer Building Pressure TransducerFilter Compartment Economizer Compartment FIG. 2-12 - ATMOSPHERIC SENSOR PROBELD13127 Duct Connection Guidelines InstallationGAS HEATING Gas Piping RecommendationsInstallation 1. Remove the combustion vent assembly from the return compartmentSECTION 3 - START-UP Unit ChecksStartup FIG. 3-1 - FAN HOLD DOWN BRACKETSVerifying Compressor Rotation Compressor Oil Level CheckUNIT CHECKS - POWER APPLIED Refrigerant Charge Checking Superheat and SubcoolingSubcooling R-410A Superheat R-410ALeak Checking TABLE 3-1 -R410-A PRESSURE / TEMPERATURE CHART StartupPre-Start Checks Post Start ChecksManifold Gas Pressure Adjustment StartupSECTION 4 - MAINTENANCE FiltersLinkages CompressorsMaintenance Condenser CoilsMotor Bearing Lubrication Belt TensionBelt Replacement Belt TensioningFilter Drier Replacement Forward Curved FansMaintenance Fan Motor Fan Shaft BearingsMounting Details Eccentric Type Bearing Lock DevicesMaintenance FIG. 4-6 - BEARING WITH ECCENTRIC CAMTorquing of Set-screws 1. Torque screw “A” to 1/2 recommended torque2. Torque screw “B” to full min. recommended value 3. Torque screw “A” to full recommended valueTHIS PAGE INTENTIONALLY LEFT BLANK FORM 100.50-NOM6JOHNSON CONTROLS SECTION 5 - SEQUENCE OF OPERATION Sequence of Operation Thermostat InputOccupied Cooling Unoccupied CoolingSpace Sensor - Hard Wired or Communicated Occupied HeatingUnoccupied Heating Cooling Operation - Occupied or UnoccupiedHeating Operation - Occupied or Unoccupied Stand AloneSequence of Operation If after 5 minutes the return air temperature is between 1.5 F and 1.9 F above the “CV OCCUPIED COOLING SETPOINT” or “CV Cooling Operation - Occupied or UnoccupiedHeating Operation - Occupied or Unoccupied Cooling - Occupied with Thermostat Sequence of OperationOccupied Cooling with Hard Wired or Communi- cated Space Sensor Cooling - Unoccupied with ThermostatOccupied or Unoccupied Heating with a Thermo- stat Cooling - Unoccupied with a Hard Wired or Com- municated Space Sensor Heating - Occupied with a Hard Wired or Com- municated Space SensorHeating - Unoccupied with a Hard Wired or Com- municated Space Sensor Sequence of OperationOccupied Cooling - Stand Alone Cooling - Unoccupied Stand Alone Heating - Occupied Stand AloneHeating - Unoccupied Stand Alone Sequence of OperationOperation and Pressure Control Range Conﬁguration Jumpers and PotentiometersConstant Volume CV Sequence of OperationVariable Air Volume VAV VAV Supply Fan Speed Control Dry BulbSequence of Operation “DUCT PRESSURE SHUTDOWN SETPOINT”Single Enthalpy Dual Enthalpy“OUTSIDE AIR HUMIDITY SENSOR INSTALLED” “RETURN AIR HUMIDITY SENSOR INSTALLED”Constant Volume Economizer Set Point Variable Air Volume Economizer Set PointSequence of Operation Sequence of OperationEconomizer / Compressor Operation Economizer PI Loop Proportional and IntegralECONOMIZER LOADING Constant Volume Variable Air VolumeSequence of Operation The unit must have an economizer installed The unit type must be Constant VolumeTABLE 5-5 COMPRESSOR ON WHEN SPACE INPUT SATISFIED The unit can not be in an active heating or cooling modeConditions of Operation CoolingSequence of Operation Sequence of OperationHeating The Simplicity Control then starts a 3 minute timer Sequence of OperationSequence of Operation The following parameter must be enabled in order to use to feature Sequence of OperationSequence of Operation Sequence of OperationThe following must be enabled for Metric Operation Sequence of OperationSequence of Operation Sequence of OperationSubsequent Operation When the “CV OCCUPIED HEATING” set point is reached the Simplicity Elite control will divide the elapsed time into 5-minute incrementsSequence of Operation Sequence of Operation Sequence of OperationMORNING WARM-UP The following parameters must be programmed to use Hydronic Heat Sequence of OperationManual Fixed MinimumDemand Ventilation Sequence of OperationDeﬁnitions VENTILATION LOW AMBIENT MINIMUM POSITION RESETSequence of Operation Sequence of OperationOn/Off Control Based on Outdoor Damper Posi- tion On/Off Control Based on Building PressureSequence of Operation Sequence of OperationModulating Damper with Fixed Speed Exhaust Modulating Exhaust with a VFDWhen the building static pressure is 0.025” WC or more above the “BUILDING PRESSURE SETPOINT” the Simplicity Elite control sends a 2 to 10 volt DC signal to open the exhaust damper. The output is at the “EXD+” and “EXD-“ terminals at the P14 connector Sequence of OperationCriteria for Operation Sequence of OperationSequence of Operation Sequence of OperationThe following parameters must be programmed to use this feature Sequence of OperationSequence of Operation “Supply Air Temp Alarm Setpoint for Heating” AlarmSAT ALARM FOR HEATING Sequence of Operation“Economizer Minimum Position” Alarm “Supply Air Temp Alarm Setpoint for Cooling” Alarm“SUPPLY AIR TEMP ALARM SETPOINT FOR HEATING” Sequence of Operation“Economizer Minimum Position” Alarm “ECONOMIZER MINIMUM POSITION” alarm and ﬂash an Alarm CodeSequence of Operation SECTION 6 - USER INTERFACE User Interface Control Center TABLE 6-1 - PARAMETER POINTS LIST 100º - 180º0.000 User Interface Control Center TABLE - 6-1 - PARAMETER POINTS LIST CONTUNITS OF ADJUSTMENT ADJUSTMENTSETTING TABLE - 6-1 - PARAMETER POINTS LIST CONTSimplicity PC Download User Interface Control Center1. On the internet connect to YorkUPG.Com 2. Left click on Dealers / Distributors3. Left click on software LD13037USB Adapter Drive - Simplicity Pocket PC User Interface Control CenterEstablishing Communication FREEnet USBFREEnet Serial User Interface Control Center LD13040LD13041 7. Left-click on the particular Simplicity device de- sired User Interface Control Center JOHNSON CONTROLSLD13043 EQUIPMENT INSTALLATION SIMPLICITY PC DATA SCREENSDEVICE NAMES LD13015User Interface Control Center SENSOR READINGSLD13017 ECONOMIZER/EXHAUST LD13018User Interface Control Center FANSLD13019 COOLING SETUP LD13020User Interface Control Center COOLING STATUSLD13021 HEATING SETUP LD13022User Interface Control Center HEATING STATUSLD13023 SYSTEM OPTIONS LD13024User Interface Control Center OUTPUTS/STATUSLD13025 INPUTS COMFORT/DEMAND VENTILATIONLD13014 LD13026User Interface Control Center GRAPHICCLOCK JOHNSON CONTROLSWEEKLY SCHEDULE SETTINGS Weekly ScheduleLD13029 User Interface Control Center Holiday ScheduleHOLIDAY SCHEDULE ALARMS LD13031REVISING SETTINGS User Interface Control CenterLD13032 To open the change screen double left click LD13033User Interface Control Center LD13034LD13035 Writing to any register not in this list may cause erratic operation User Interface Control CenterTABLE 6-2 - SIMPLICITY ELITE DATA MAP TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT User Interface Control Center TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT1A H TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT 1A LUser Interface Control Center TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONTTABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT 4A H50 L 60 LUser Interface Control Center TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT115 L TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT A4 LA5 L A6 LUser Interface Control Center TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONTBA H TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT CA LUser Interface Control Center TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONTSECTION 7 - PARAMETER DESCRIPTIONS AND OPTIONS TABLE 7-1 - DEFINITIONSParameter Description and Options TABLE 7-1 - DEFINITIONS CONTINUEDTABLE 7-1 - DEFINITIONS CONTINUED MENU ITEMDEFINITION Parameter Description and Options TABLE 7-1 - DEFINITIONS CONTINUEDTABLE 7-1 - DEFINITIONS CONTINUED MENU ITEMDEFINITION Parameter Description and Options TABLE 7-1 - DEFINITIONS CONTINUEDTABLE 7-1 - DEFINITIONS CONTINUED MENU ITEMDEFINITION Parameter Description and Options TABLE 7-1 - DEFINITIONS CONTINUEDTABLE 7-1 - DEFINITIONS CONTINUED MENU ITEMDEFINITION Parameter Description and Options TABLE 7-1 - DEFINITIONS CONTINUEDTABLE 7-1 - DEFINITIONS CONTINUED MENU ITEMDEFINITION Parameter Description and Options TABLE 7-1 - DEFINITIONS CONTINUEDSECTION 8 - SERVICE Temperature SensorsDuct Pressure Transducer Service Return Fan Pressure TransducerDischarge Pressure Transducer Building Pressure TransducerSuction Pressure Transducer Humidity SensorsTABLE 8-5 - PRESSURE TRANSDUCERS TABLE 8-6 - HUMIDITY SENSOR OUTPUTSFurnace Status Input ServiceCO2 Sensor TABLE 8-7 - CO2 SENSOR OUTPUTFIG. 8-1 - CONNECTOR LOCATIONS TABLE 8-8 - WIRING DATARAT+ SAT+Service TABLE 8-8 - WIRING DATA CONTINUEDTABLE 8-8 - WIRING DATA CONTINUED VAV OPENVAV OPEN + FAULTS AND LOCKOUTS ServiceTABLE 8-9 - ALARM CODE DESCRIPTIONS ALARM CODEDESCRIPTION Service TABLE 8-9 - ALARM CODE DESCRIPTIONS CONTINUEDYPAL 060 Compressors 1B and 2B YPAL 061 Compressors 1B, 2A and 2B Low Pressure Cutout Alarm 09, 10 Limit Switch Alarms 13, 14Gas Heating Alarms 16 Space Temperature Sensor AlarmSupply Air Temperature Sensor Alarm Return Air Temperature Sensor AlarmOutdoor Air Temperature Sensor Alarm Dirty Filter Switch AlarmOutdoor Humidity Sensor Alarm Return Humidity Sensor AlarmIAQ CO2 Sensor Alarm Time Clock Error AlarmSupply Air Temperature Cooling Alarm Supply Air Temperature Heating AlarmEconomizer Minimum Position Alarm Space Temperature Trending AlarmForm 100.50-NOM6 New Release TeleSubject to change without notice. Printed in USA ALL RIGHTS RESERVED