Manuals / York / Household Appliance / Air Conditioner

York YPAL 061, YPAL 050, YPAL 051, YPAL 060 manual Table Of Contents

Models: YPAL 060 YPAL 051 YPAL 050 YPAL 061

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	FORM 100.50-NOM6 (1207)
TABLE OF CONTENTS
COMFORT VENTILATION	81
Sequence of Operation	82
Conditions of Operation	82
EXCESSIVE SAT (SUPPLY AIR TEMPERATURE) CONTROL	82
Cooling	82
Heating	83
SPACE SENSOR WITH SET POINT ADJUSTMENT	84
Sequence of Operation	84
SPACE SENSOR FAULT OVERRIDE ENABLE	85
Sequence of Operation	85
REMOTE CONTROL	85
Sequence of Operation	85
REDLINE	85
Sequence of Operation	85
LOADSHED	86
Sequence of Operation	86
DIRTY FILTER	86
Sequence of Operation	86
METRIC OPERATION	86
INTELLI-START	86
Sequence of Operation	87
Subsequent Operation	87
MORNING WARM-UP	88
Sequence of Operation	88
HYDRONIC HEAT	89
Sequence of Operation	89
HYDRONIC HEAT FREEZE STAT	89
VENTILATION	89
Manual	90
Fixed Minimum	90
Sequence of Operation	90
Demand Ventilation	90
Deﬁnitions	91
Sequence of Operation	91
VENTILATION LOW AMBIENT MINIMUM POSITION RESET	91
Sequence of Operation	91
EXHAUST FAN OPERATION	92
On/Off Control Based on Outdoor Damper Position	92
Sequence of Operation	92
On/Off Control Based on Building Pressure	92
Sequence of Operation	93

8	JOHNSON CONTROLS

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York YPAL 061, YPAL 050, YPAL 051, YPAL 060 manual Table Of Contents

Contents

PACKAGED ROOFTOP AIR CONDITIONING UNITS YPAL YPAL YPAL YPAL DESIGN LEVEL F SIMPLICITY ELITE CONTROLINSTALLATION, OPERATION & MAINTENANCE New ReleaseREAD BEFORE PROCEEDING GENERAL SAFETY GUIDELINESSAFETY SYMBOLS BASE MODEL NUMBER CHANGEABILITY OF THIS DOCUMENTNOMENCLATURE TABLE OF CONTENTS TABLE OF CONTENTS ThermostatTABLE OF CONTENTS INITIAL START-UPTABLE OF CONTENTS VARIABLE AIR VOLUME VAVCONDENSER FAN OPERATION COOLING COMPRESSOR LOCKOUTTABLE OF CONTENTS TABLE OF CONTENTS “Supply Air Temp Alarm Setpoint for Heating” Alarm“Economizer Minimum Position” Alarm “Supply Air Temp Alarm Setpoint for Cooling” AlarmTABLE OF CONTENTS LIST OF TABLES LIST OF FIGURES SECTION 1 - INTRODUCTION Condensing SectionSteam and Hot water - This option will be available in the future IntroductionHeating Section INDOOR AIR QUALITY AIR MANAGEMENTCONTROLS Introduction Gas Heat Sections - Are factory and leaked checkedSECTION 2 - INSTALLATION installed, it is the responsibility of theinstalling contractor to take appropri If the VAV boxes in the conditionedInstallation Proper rigging and handling of the equipment is UNIT WEIGHTS InstallationTABLE 2-2 - UNIT WEIGHTS - 050-061 MODELS Center of GravityTABLE 2-4 - UNIT CORNER WEIGHTS - 050-061 MODELS UNIT WEIGHTS CONTINUEDUnit Placement Installation ROOF CURB INSTALLATIONPHYSICAL DATA TABLE 2-5 - PHYSICAL DATA - 050-061 MODELSPHYSICAL DATA CONTINUED InstallationTABLE 2-5 - PHYSICAL DATA - 050-061 MODELS CONTINUED TABLE 2-6 - PHYSICAL DATA - COMPRESSORSGENERAL ARRANGEMENT DRAWING050-061 MODELS GENERALARRANGEMENT GENERALInstallation 2-4 - GENERAL ARRANGEMENT DRAWING CONTCONTINUED GENERAL ARRANGEMENTDRAWINGSGENERAL ARRANGEMENT DRAWING CONTInstallation CURB LAYOUT DRAWING / 050-061 MODELSFIG. 2-5 - GENERAL ARRANGEMENT DRAWING SUPPLYELECTRICAL DATA Load DeﬁnitionsELECTRIC DATA CONTINUED InstallationTABLE 2-9 - SUPPLY AND EXHAUST FAN MOTOR DATA - ODP TABLE 2-10 - SUPPLY AND EXHAUST FAN MOTOR DATA - TEFCTABLE 2-15 - AIRFLOW AND ENTERING AIR/AMBIENT LIMITATIONS ELECTRIC DATA CONTINUEDTABLE 2-14 - ELECTRIC HEAT Condensate Drain Piping Condensate Drain TrapInstallation H must be at least 1 inch plus fan total static pressure X = 1/2 HShielded wire must be used that is grounded at the control panel only ThermostatFan input Space SensorFault Output CO2 SensorOccupied / Unoccupied Input Shutdown InputSupply Air Temperature Reset VAV Heat Relay OutputFIELD CONTROL WIRING CONNECTIONS InstallationWiring Notes 2. All wiring is Class 2, low voltageMinimum CircuitAmpacity MCA is based on 125% POWER WIRINGOvercurrent Protection Device Data is supplied on SINGLE-POINT POWER SUPPLY WIRING Field Power SupplyInstallation FIG. 2-9 - SINGLE-POINT POWER SUPPLY WIRINGSINGLE-POINT POWER SUPPLY WIRING WITH NON-FUSED DISCONNECT SWITCH Field Power SupplyDUAL-POINT POWER SUPPLY WIRING InstallationField Power Supply #2 Field Power Supply #1CONTROLS Static Pressure Probe Installation Static Pressure Control Plastic Tubing Pneumatic TubingDuct Static Transducer Building Pressure TransducerLD13127 Filter Compartment Economizer CompartmentFIG. 2-12 - ATMOSPHERIC SENSOR PROBE Duct Connection Guidelines InstallationGAS HEATING Gas Piping RecommendationsInstallation 1. Remove the combustion vent assembly from the return compartmentSECTION 3 - START-UP Unit ChecksStartup FIG. 3-1 - FAN HOLD DOWN BRACKETSUNIT CHECKS - POWER APPLIED Verifying Compressor RotationCompressor Oil Level Check Refrigerant Charge Checking Superheat and SubcoolingSubcooling R-410A Superheat R-410ALeak Checking TABLE 3-1 -R410-A PRESSURE / TEMPERATURE CHART StartupPre-Start Checks Post Start ChecksManifold Gas Pressure Adjustment StartupSECTION 4 - MAINTENANCE FiltersLinkages CompressorsMaintenance Condenser CoilsMotor Bearing Lubrication Belt TensionBelt Replacement Belt TensioningMaintenance Filter Drier ReplacementForward Curved Fans Mounting Details Fan MotorFan Shaft Bearings Eccentric Type Bearing Lock DevicesMaintenance FIG. 4-6 - BEARING WITH ECCENTRIC CAMTorquing of Set-screws 1. Torque screw “A” to 1/2 recommended torque2. Torque screw “B” to full min. recommended value 3. Torque screw “A” to full recommended valueJOHNSON CONTROLS THIS PAGE INTENTIONALLY LEFT BLANKFORM 100.50-NOM6 SECTION 5 - SEQUENCE OF OPERATION Sequence of Operation Thermostat InputOccupied Cooling Unoccupied CoolingSpace Sensor - Hard Wired or Communicated Occupied HeatingUnoccupied Heating Cooling Operation - Occupied or UnoccupiedSequence of Operation Heating Operation - Occupied or UnoccupiedStand Alone Heating Operation - Occupied or Unoccupied If after 5 minutes the return air temperature is between 1.5 F and 1.9 F above the “CV OCCUPIED COOLING SETPOINT” or “CVCooling Operation - Occupied or Unoccupied Cooling - Occupied with Thermostat Sequence of OperationOccupied or Unoccupied Heating with a Thermo- stat Occupied Cooling with Hard Wired or Communi- cated Space SensorCooling - Unoccupied with Thermostat Cooling - Unoccupied with a Hard Wired or Com- municated Space Sensor Heating - Occupied with a Hard Wired or Com- municated Space SensorHeating - Unoccupied with a Hard Wired or Com- municated Space Sensor Sequence of OperationOccupied Cooling - Stand Alone Cooling - Unoccupied Stand Alone Heating - Occupied Stand AloneHeating - Unoccupied Stand Alone Sequence of OperationOperation and Pressure Control Range Conﬁguration Jumpers and PotentiometersConstant Volume CV Sequence of OperationVariable Air Volume VAV VAV Supply Fan Speed Control Dry BulbSequence of Operation “DUCT PRESSURE SHUTDOWN SETPOINT”Single Enthalpy Dual Enthalpy“OUTSIDE AIR HUMIDITY SENSOR INSTALLED” “RETURN AIR HUMIDITY SENSOR INSTALLED”Constant Volume Economizer Set Point Variable Air Volume Economizer Set PointSequence of Operation Sequence of OperationECONOMIZER LOADING Economizer / Compressor OperationEconomizer PI Loop Proportional and Integral Sequence of Operation Constant VolumeVariable Air Volume The unit must have an economizer installed The unit type must be Constant VolumeTABLE 5-5 COMPRESSOR ON WHEN SPACE INPUT SATISFIED The unit can not be in an active heating or cooling modeConditions of Operation CoolingSequence of Operation Sequence of OperationHeating Sequence of Operation The Simplicity Control then starts a 3 minute timerSequence of Operation The following parameter must be enabled in order to use to feature Sequence of OperationSequence of Operation Sequence of OperationThe following must be enabled for Metric Operation Sequence of OperationSequence of Operation Sequence of OperationSequence of Operation Subsequent OperationWhen the “CV OCCUPIED HEATING” set point is reached the Simplicity Elite control will divide the elapsed time into 5-minute increments MORNING WARM-UP Sequence of OperationSequence of Operation The following parameters must be programmed to use Hydronic Heat Sequence of OperationManual Fixed MinimumDemand Ventilation Sequence of OperationDeﬁnitions VENTILATION LOW AMBIENT MINIMUM POSITION RESETSequence of Operation Sequence of OperationOn/Off Control Based on Outdoor Damper Posi- tion On/Off Control Based on Building PressureSequence of Operation Sequence of OperationModulating Damper with Fixed Speed Exhaust Modulating Exhaust with a VFDWhen the building static pressure is 0.025” WC or more above the “BUILDING PRESSURE SETPOINT” the Simplicity Elite control sends a 2 to 10 volt DC signal to open the exhaust damper. The output is at the “EXD+” and “EXD-“ terminals at the P14 connector Sequence of OperationCriteria for Operation Sequence of OperationSequence of Operation Sequence of OperationThe following parameters must be programmed to use this feature Sequence of OperationSequence of Operation “Supply Air Temp Alarm Setpoint for Heating” AlarmSAT ALARM FOR HEATING Sequence of Operation“Economizer Minimum Position” Alarm “Supply Air Temp Alarm Setpoint for Cooling” Alarm“SUPPLY AIR TEMP ALARM SETPOINT FOR HEATING” Sequence of OperationSequence of Operation “Economizer Minimum Position” Alarm“ECONOMIZER MINIMUM POSITION” alarm and ﬂash an Alarm Code SECTION 6 - USER INTERFACE User Interface Control Center 0.000 TABLE 6-1 - PARAMETER POINTS LIST100º - 180º User Interface Control Center TABLE - 6-1 - PARAMETER POINTS LIST CONTUNITS OF ADJUSTMENT ADJUSTMENTSETTING TABLE - 6-1 - PARAMETER POINTS LIST CONTSimplicity PC Download User Interface Control Center1. On the internet connect to YorkUPG.Com 2. Left click on Dealers / Distributors3. Left click on software LD13037USB Adapter Drive - Simplicity Pocket PC User Interface Control CenterFREEnet Serial Establishing CommunicationFREEnet USB LD13041 User Interface Control CenterLD13040 7. Left-click on the particular Simplicity device de- sired LD13043 User Interface Control CenterJOHNSON CONTROLS EQUIPMENT INSTALLATION SIMPLICITY PC DATA SCREENSDEVICE NAMES LD13015LD13017 User Interface Control CenterSENSOR READINGS ECONOMIZER/EXHAUST LD13018LD13019 User Interface Control CenterFANS COOLING SETUP LD13020LD13021 User Interface Control CenterCOOLING STATUS HEATING SETUP LD13022LD13023 User Interface Control CenterHEATING STATUS SYSTEM OPTIONS LD13024LD13025 User Interface Control CenterOUTPUTS/STATUS INPUTS COMFORT/DEMAND VENTILATIONLD13014 LD13026User Interface Control Center GRAPHICCLOCK JOHNSON CONTROLSLD13029 WEEKLY SCHEDULE SETTINGSWeekly Schedule HOLIDAY SCHEDULE User Interface Control CenterHoliday Schedule ALARMS LD13031LD13032 REVISING SETTINGSUser Interface Control Center To open the change screen double left click LD13033User Interface Control Center LD13034LD13035 TABLE 6-2 - SIMPLICITY ELITE DATA MAP Writing to any register not in this list may cause erratic operationUser Interface Control Center TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT 1A H User Interface Control CenterTABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT 1A LUser Interface Control Center TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONTTABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT 4A H50 L 60 L115 L User Interface Control CenterTABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT A4 LA5 L A6 LBA H User Interface Control CenterTABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONT CA LUser Interface Control Center TABLE - 6-2 - SIMPLICITY ELITE DATA MAP CONTSECTION 7 - PARAMETER DESCRIPTIONS AND OPTIONS TABLE 7-1 - DEFINITIONSParameter Description and Options TABLE 7-1 - DEFINITIONS CONTINUEDDEFINITION TABLE 7-1 - DEFINITIONS CONTINUEDMENU ITEM Parameter Description and Options TABLE 7-1 - DEFINITIONS CONTINUEDDEFINITION TABLE 7-1 - DEFINITIONS CONTINUEDMENU ITEM Parameter Description and Options TABLE 7-1 - DEFINITIONS CONTINUEDDEFINITION TABLE 7-1 - DEFINITIONS CONTINUEDMENU ITEM Parameter Description and Options TABLE 7-1 - DEFINITIONS CONTINUEDDEFINITION TABLE 7-1 - DEFINITIONS CONTINUEDMENU ITEM Parameter Description and Options TABLE 7-1 - DEFINITIONS CONTINUEDDEFINITION TABLE 7-1 - DEFINITIONS CONTINUEDMENU ITEM Parameter Description and Options TABLE 7-1 - DEFINITIONS CONTINUEDDuct Pressure Transducer SECTION 8 - SERVICETemperature Sensors Service Return Fan Pressure TransducerDischarge Pressure Transducer Building Pressure TransducerSuction Pressure Transducer Humidity SensorsTABLE 8-5 - PRESSURE TRANSDUCERS TABLE 8-6 - HUMIDITY SENSOR OUTPUTSFurnace Status Input ServiceCO2 Sensor TABLE 8-7 - CO2 SENSOR OUTPUTFIG. 8-1 - CONNECTOR LOCATIONS TABLE 8-8 - WIRING DATARAT+ SAT+Service TABLE 8-8 - WIRING DATA CONTINUEDVAV OPEN + TABLE 8-8 - WIRING DATA CONTINUEDVAV OPEN FAULTS AND LOCKOUTS ServiceDESCRIPTION TABLE 8-9 - ALARM CODE DESCRIPTIONSALARM CODE Service TABLE 8-9 - ALARM CODE DESCRIPTIONS CONTINUEDYPAL 060 Compressors 1B and 2B YPAL 061 Compressors 1B, 2A and 2B Low Pressure Cutout Alarm 09, 10 Limit Switch Alarms 13, 14Gas Heating Alarms 16 Space Temperature Sensor AlarmSupply Air Temperature Sensor Alarm Return Air Temperature Sensor AlarmOutdoor Air Temperature Sensor Alarm Dirty Filter Switch AlarmOutdoor Humidity Sensor Alarm Return Humidity Sensor AlarmIAQ CO2 Sensor Alarm Time Clock Error AlarmSupply Air Temperature Cooling Alarm Supply Air Temperature Heating AlarmEconomizer Minimum Position Alarm Space Temperature Trending AlarmForm 100.50-NOM6 New Release TeleSubject to change without notice. Printed in USA ALL RIGHTS RESERVED