ENGINE TOP END 6-1

Engine Top End

Table of Contents

Exploded View

6-2

Cylinder Head Removal

6-21

Specifications

6-6

Cylinder Head Installation

6-22

Special Tools and Sealant

6-8

Cylinder Head Warp

6-23

Clean Air System

6-11

Valves

6-24

Air Suction Valve Removal

6-11

Valve Clearance Check

6-24

Air Suction Valve Installation

6-11

Valve Removal

6-24

Air Suction Valve Check

6-11

Valve Installation

6-24

Clean Air System Hose

 

Valve Guide Removal

6-24

Inspection

6-11

Valve Guide Installation

6-25

Cylinder Head Cover

6-12

Valve-to-Guide Clearance

 

Cylinder Head Cover Removal ....

6-12

Measurement (Wobble

 

Cylinder Head Cover Installation .

6-12

Method)

6-25

Camshaft Chain Tensioner

6-13

Valve Seat Inspection

6-26

Camshaft Chain Tensioner

 

Valve Seat Repair

6-26

Removal

6-13

Cylinder, Pistons

6-31

Camshaft Chain Tensioner

 

Cylinder Removal

6-31

Installation

6-13

Piston Removal

6-31

Camshaft, Camshaft Chain

6-14

Piston/Cylinder Installation

6-32

Camshaft Removal

6-14

Cylinder Wear

6-34

Camshaft Installation

6-15

Piston Wear

6-34

Piston TDC Finding

6-16

Piston Ring, Piston Ring Groove

 

Camshaft, Camshaft Cap Wear ...

6-18

Wear

6-34

Camshaft Runout

6-18

Piston Ring Groove Width

6-34

Cam Wear

6-18

Piston Ring Thickness

6-35

Camshaft Chain Removal

6-19

Piston Ring End Gap

6-35

Cylinder Head

6-20

 

 

Cylinder Compression

 

 

 

Measurement

6-20

 

 

6

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Image 179
Kawasaki STX-15F service manual Engine Top End