11-12 PUMP AND IMPELLER

Pump and Impeller

Before installing the pump bearing, blow any dirt or for- eign particles out of the pump case with compressed air.

Before installing the pump bearing, remove the filter cover [C], and check the filter inside or outside [A] on the pump case [B] if the foreign particles do not cling to the filter.

Apply high grade water resistant grease to the O-ring [D]. Apply a non-permanent locking agent to the filter cover

mounting bolts and torque them.

Torque - Filter Cover Mounting Bolts: 9.8 N·m (1.0 kgf·m, 87 in·lb)

JT1500-A1;

Install a new bearing into the pump case [A] as far as it will go.

Special Tool - Bearing Driver Set: 57001-1129 [B]

Replace the grease seals with new ones, if necessary, and install them.

Special Tool - Bearing Driver Set: 57001-1129

Press each seal [A] into the pump case so that the side with the spring faces outward. Fill [B] the gap between the seals, and between the seal and the bearing with high grade water resistance grease.

Install the circlip [C].

Push the bushing [D] into the pump case.

Visually inspect into the pump shaft O-rings [E], and re- place them if necessary .

Apply molybdenum disulfide grease to the pump shaft and insert it from rear of the pump case.

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Kawasaki STX-15F service manual Special Tool Bearing Driver Set