ENGINE BOTTOM END 8-1

Engine Bottom End

Table of Contents

 

Exploded View

8-2

Specifications

8-4

Special Tools and Sealant

8-6

Coupling

8-8

Coupling/Output Shaft Removal

8-8

Coupling/Output Shaft Installation

8-9

Coupling Damper Inspection

8-10

Output Cover Oil Seal Replacement

8-10

Oil Seal Inspection

8-11

Magneto Cover Bearing Replacement

8-11

Ball Bearing Lubrication

8-11

Ball Bearing Inspection

8-11

Magneto Flywheel

8-12

Magneto Flywheel Removal

8-12

Magneto Flywheel Installation

8-12

Stator

8-14

Stator Removal

8-14

Stator Installation

8-14

Crankcase Splitting

8-15

Crankcase Splitting

8-15

Crankcase Assembly

8-16

Crankshaft and Connecting Rods

8-18

Crankshaft Removal

8-18

Crankshaft Installation

8-18

Connecting Rod Removal

8-19

Connecting Rod Installation

8-19

Connecting Rod Bend

8-21

Connecting Rod Twist

8-22

Connecting Rod Big End Side Clearance

8-22

Connecting Rod Big End Bearing Insert/Crankpin Wear

8-22

Crankshaft Main Bearing Insert/Journal Wear

8-24

Crankshaft Side Clearance

8-26

Crankshaft Runout

8-26

8

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Kawasaki STX-15F service manual Engine Bottom End