Kawasaki STX-15F service manual Starter Motor Disassembly, Starter Motor Assembly

14-28 ELECTRICAL SYSTEM

Electric Starter System

Starter Motor Disassembly

•Remove the starter motor (see Starter Relay Removal).

•Take off the starter motor through bolts [A] and remove both end covers [B] and pull the armature out of the yoke [C].

•Remove the terminal locknut [A] and terminal bolt [B], and then remove the brush with the brush plate [C] from the yoke.

Starter Motor Assembly

•Apply a thin coat of grease to the oil seal [A].

•Fit the toothed washer [B] into the end cover.

•Install the plate cover [A] and the positive brush assembly

[B]in the yoke [C].

•Tighten the terminal nut [D] securely.

•Holding the spring ends [A] with suitable plates [B], put the armature among the brushes.