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Emerson FM-3 manual Mtr Tmp, DvOvrTmp, Inv Parm Inv NVM, Pwr On FlwErr, Trav+, Prog Flt

Models: FM-3

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Diagnostics and Troubleshooting

Mtr Tmp

This fault is generated when the motor thermal switch is open due to motor over-temperature or incorrect wiring.

DvOvrTmp

This fault is generated when the drive thermal switch is open due to drive over-temperature. Check temperature in the enclosure and drive sizing.

Inv Parm

Inv NVM

At power-up the drive tests the integrity of the non-volatile memory. This fault is generated if the contents of the non-volatile memory are invalid.

Pwr On

FlwErr

This fault is generated when the following error exceeds the following error limit (default following error limit is .2 revs). With PowerTools Pro you can change the Following Error Limit value on disable in the Position view.

Trav(+)

This fault is caused when the + Travel Limit input function is active.

Trav(-)

This fault is caused when the - Travel Limit input function is active.

Prog Flt

This fault indicates a FM-3 user program fault. For example the program is attempting to divide by zero, or overflows and math errors caused by numbers that are too large, or non- existing parameters.

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Emerson FM-3 manual Mtr Tmp, DvOvrTmp, Inv Parm Inv NVM, Pwr On FlwErr, Trav+, Prog Flt

Contents

Reference Manual Page FM-3 Page Technical Support 952 995-8033 or 800 Customer Support952 Website and EmailApplication Engineering 952 995-8000 or 800 Training Services 952 995-8000 or 800Customer Service Sales 952 995-8000 or 800 Document ConventionsThis Represents EN EN OnlyQualified Person Safety InstructionsReference Materials General WarningEnclosure Safety PrecautionsSetup, Commissioning and Maintenance Safety of MachineryViii Table of Contents Quick Start Parameter Descriptions 143 Installation 183Tuning Procedures Programming 115Specifications 249 Diagnostics and Troubleshooting 225Glossary 265 Index 273 Xii Introduction FM-3 Programming Module Reference Manual Features PowerTools Pro Setup SoftwareSoftware Interface Hierarchy View Keypad InterfaceOperational Overview PBus Group Parameter ScreensHow Jogging Works How Motion WorksHow Home Works Establishing a Home Reference Position Home SequenceMarker SensorSensor and Marker Accuracy and RepeatabilityHome Offset Calculated Home Offset, Peak Velocity Not Reached Specified Home Offset, Greater than Calculated Offset End of Home PositionHome Limit Distance Home ExamplesExample 1 Linear Application Sensor Home SequenceHome Sensor and Marker then Offset, Example Example 2 Rotary ApplicationIndex Motion Sequence How Indexes WorkIndexes View Absolute Indexes Absolute vs. IncrementalAbsolute Index Incremental Index Incremental IndexesRegistration Index Indexes with Rotary Rollover EnabledRotary Plus and Rotary Minus Indexes Uploading How Communications WorkDownloading Uploading NVM Options for Uploading and DownloadingDownloading Updating to RAM Download Section Options/Preferences/Ptools OperationUpload Section Upload Non-Volatile Memory NVM Section Secure DownloadingBrake Operation Brake Activate Brake ReleaseBrake Disengaged Identification Group Setup ViewDrive Encoder Output Group Configuration GroupPositive Direction Group Update Rate GroupStatus Online Tab Online Only Switching Frequency GroupMotor Velocity Group Motor Position GroupControl Loop Group Torque Group Master Feedback GroupDrive Information Group Information Tab Online OnlyModule Information Group Distance Group User Units ViewUnits Name Scaling Characteristic DistanceCharacteristic Length Decimal PlacesVelocity Distance Units Scale Factor Enable Separate Distance Units Check BoxVelocity Group Scaled Distance NameTime Scale List Box Acceleration GroupSeparate Distance Units Example Master Units View Master Units ViewMaster Position Setup Group Encoder Setup GroupMaster Velocity Units Master Distance UnitsMaster Acceleration Units Master Position Filter Enable Check BoxSamples Enable Feedforward Check Box Settings GroupPosition View Limits Group Software Travel Limit Rotary GroupSoftware Travel Limits Software Travel Limit +Online Tab not shown FeedRate Override Velocity ViewExamples FeedRate Decel/AccelAcceleration Type Ramps ViewTravel Limit Decel Ramps GroupStop Deceleration Feedhold Decel/AccelTorque Level Torque ViewOnline Status Tab Peak TorqueTorque Limit Load Group Tuning ViewInertia Ratio Position Error Integral Group Tuning GroupLow Pass Filter Group Time Constant Active Faults Group Faults ViewActive Faults Window Total Power Up Power Up GroupPower Up Count Power Up TimePLS View PLS ViewOff Point Number of PLS PointsSource On PointRollover Point Rotary EnableSetup NVM View Setup NVM ViewName User Variables ViewDecimal Initial Value Using Variables in a ProgramAdding and Deleting Variables Online Tab not shownUser Bits View Adding and Deleting User Bits Bit Mask Result stored in each bit User 32-bit Bit Register and User Bit MaskingUser Bits Read/Write Process Configuring the User Bit Mask RegisterUser Bits Mask View Assignments Setup GroupAssignments View Assignments View Creating An AssignmentDelete Button Method Deleting An AssignmentDrag and Drop Method Assign Button MethodTying a Source to a Destination Assignment PolarityPolarity Button Method User LevelOnly Show Assigned Assignments that Automatically Use Position CaptureDestinations that use captured data Selector ViewSelector View Assignment View Example Debounce Input Lines ViewNames Output Lines ViewUser Units Analog Inputs ViewDecimal Maximum Voltage Read Max/Min Voltage SettingsBandwidth Maximum ValueMotion Group Time Base Jog ViewJog Number Jog NameJog Deceleration Jog Sources and DestinationsJog Velocity Jog AccelerationJog.MinusActivate DestinationsJog.#.Decelerating Jog.PlusActivateJog Select Details FM-3 Programming Module Reference Manual Home Number Home ViewHome Reference If on sensor... Group VelocityAcceleration DecelerationLimit Distance LimitDistEnableSpecified Offset Radio Button Home Sources and Destinations Home.#.SensorTrigger Home.#.InitiateIndex Number Index ViewIndexType Index NameDistance/Position Timed Indexes Time Checkbox Enabled Timed Index Profiles Enable Index PLSPLS Off Point PLS On PointRegistration Parameters Index Sources and Destinations Index.AnyCommandCompleteIndex.#.Accelerating Index.#.Decelerating Index.#.Command CompleteIndex.#.Command In Progress Index.#.AtVelAdding and Deleting Indexes PowerTools Menu Bar MethodToolbar Icon Method Deleting an Index Right Click MethodGearing View 108 Stopping Gearing Motion Initiating Gearing MotionExample Program 0 Running on Task Stopping MotionMotion Stop from a Program MotionStop for an AssignmentModbus View Network Group112 Profibus View DeviceNet ViewEthernet View FM-3 Programming Module Reference Manual 114 Programming Program Toolbar Icons Red Dot Help Next Book MarkPrevious Book Mark Delete All Book MarksLock Program Program Where Am I?Disable Error Check Drag In VariablesIf/Then/Endif ProgramsProgram Instruction Types Program Flow InstructionsFor Count/Next ElseWait For Do While/LoopCall Program Wait For TimeFormula EndBit Or BitLabel GoTo Motion InstructionsDwell For Time Index.Initiate Dwell for Master DistComplex Velocity Profile Index.CompoundInitiateIndex Velocity Profile with Drive Outputs Home.InitiateJog.PlusInitiate Jog.StopJog.MinusInitiate Gear.Initiate Using LastMotion Modifiers Gear StopAdding a Program PowerTools Menu Bar MethodAdding and Deleting Programs Toolbar Icon MethodRight Click Method Run Anytime ProgramsDeleting a Program 133 Out and Return More Complex Resetting Faults in Run Anytime ProgramsExample Programs Out and Return SimpleElevator Accumulator with 100 Stop Positions Rotary Table with Calibrated Stop Positions Simple Jogging within a ProgramFlying Cutoff/Shear Synchronized Jog with Manual Phase Adjustment Auger Filler with Inputs to Adjust the Fill Amount Learn Program Program Sequence Learn and Playback140 141 FM-3 Programming Module Reference Manual 142 Accelerating AbsolutePositionValidAccelType AccelUnits.TimeScale AccelUnits.DecimalAtVel Brake.Disengaged ClearFollowingErrorCommandingMotion Brake.ActivateDefineHome DistUnits.CharacteristicDistDistUnits.CharacteristicLength DeceleratingDriveAmbientTemp DriveEnableStatusDistUnits.Decimal DistUnits.NameDriveInput.#.Name DriveInput.#.ForceEnableDriveInput.#.DebounceTime DriveInput.#.ForceDriveOutput.#.Name DriveOutput.#.ForceEnableDriveOutputEncoder.ScalingEnable Fault.DriveFaultsBitmapFault.Faulted Fault.DriveOKFault.ModuleFaultsBitmap FeedforwardsEnable Fault.ResetFault.#.Active Fault.#.CountsFoldbackActive FeedholdDecelTimeFeedRateDeactivate FeedRateOverrideFoldbackRMS FollowingErrorFollowingErrorEnable FollowingErrorLimitGear.AtVel Gear.CommandCompleteGear.CommandInProgrees Gear.ActivateHome.#.Accel Home.AnyCommandCompleteHome.#.AtVel Home.#.CommandCompleteHome.#.CommandInProgress Home.#.AcceleratingHome.#.Initiate Home.#.LimitDistEnableHome.#.Decelerating Home.#.EndPosnHome.#.SensorTrigger Home.#.OffsetTypeHome.#.OnSensorAction Home.#.ReferenceHome.#.Vel Index.AnyCommandCompleteIndex.ResetProfileLimited Home.#.TimeBaseIndex.#.AnalogLimitType Index.#.CommandCompleteIndex.#.Accel Index.#.AcceleratingIndex.#.Decelerating Index.#.CommandInProgressIndex.#.CompoundInitiate Index.#.DecelIndex.#.Name Index.#.PLSEnableIndex.#.Initiate Index.#.LimitDistHitIndex.#.RegistrationType Index.#.RegistrationWindowEnableIndex.#.PLSStatus Index.#.RegistrationOffsetIndex.#.Vel Index.#.TimedIndexEnableIndex.#.SensorTrigger Index.#.TimeBaseInPosnWindow Jog.AnyCommandCompleteInPosn InPosnTimeJog.#.Accel Jog.#.CommandCompleteJog.Select0 Jog.StopJog.#.MinusInitiate Jog.#.CommandInProgressJog.#.Decel Jog.#.DeceleratingModbus.ModbusId ModuleInput.#.ForceEnableLineVoltage Modbus.BaudRateModuleInput.#.Status ModuleOutput.#.ForceEnableModuleInput.#.Name ModuleInput.#.RawPLS.#.Direction MotionStopMotorType NamePLS.#.RotaryRolloverEnable PLS EnablePLS.#.PLSEnable PLS Rollover EnablePLS.#.Source PosnCommandPosnErrorIntegralEnable PLS.#.RotaryRolloverPosnPowerUpTime PosnErrorIntegralTimeConstantPowerStageEnabled PowerUpCountProgram.#.Initiate PowerUpTimeTotalRotaryRolloverEnable Program.AnyCompleteSelector.#.Selection ShuntPowerRMSSelector.SelectLinesUsed Selector.#.SelectSoftwareTravelLimitPlusActive SoftwareTravelLimitEnableSoftwareTravelLimitMinusActive SoftwareTravelLimitMinusPosnStop TorqueCommandTorqueCommandLimited StartUpTorqueLimit TravelLimitDisableTorqueLevel TorqueLevelActiveTravelLimitPlusActivate TorqueLimitEnableTravelLimitMinusActivate TravelLimitMinusActiveVar.Var#.Decimal VelCommandTorqueUnits.PercentContinuousCurrent TorqueUnits.TorqueVelocityUnits.ScalingFlag VelocityUnits.DecimalVelocityUnits.DistVelScale VelocityUnits.NameFM-3 Programming Module Reference Manual 182 Mechanical Installation Basic Installation NotesGrip the FM On each side LCD Modbus CommunicationsInstalling PowerTools Pro Software InstallationPC System Configuration Preparing for PowerTools Pro InstallationIf You Need Help with Installation Starting and Exiting PowerToolsStarting the Software Exiting the Software Accessing HelpTo display Help in PowerTools, do one of the following Opening a New File188 General Setup View Basic Setup StepsOpening a New Configuration Window Enter All Setup Data190 User Units View Position View Master Units ViewRamps View Velocity ViewTorque View Tuning ViewPLS View Making Assignments196 Jog Setup Setting Up Motion ParametersHome Setup Home Setup View Index Setup200 201 Creating a Program 203 204 Example System Example Application Start UpEnable Following Error Enable this checkbox Making Assignments 208 209 210 211 212 PID vs. State-Space Tuning ProceduresInitial settings Tuning ProcedureTuning steps Fully Optimized Level General Tuning HintsInertia Ratio Tuning ParametersFriction Feedforwards ResponseLine Voltage EN Only Determining Tuning Parameter ValuesConsider the following before determining the Friction Initial Test SettingsProcedure for Determining Friction Determining FrictionRpmh Rpml Determining Inertia RatioConsider the following before determining the inertia Inertia Measurement ProcedureConversion Formula Ramp Units Conversion223 FM-3 Programming Module Reference Manual 224 Diagnostic Display Diagnostics and TroubleshootingFault Codes 227 Flash Invalid Fault DescriptionsWatchdog Timer Power Up TestHigh DC Bus FM-3 FaultInvalid Configuration Power ModuleEncoder Hardware RMS Shunt PowerMax Following Error Encoder StateFM-3 Specific Fault Descriptions Watchdg Isr OvrTraj Flt Drv SynPwr On FlwErr Mtr TmpDvOvrTmp Inv Parm Inv NVMAnalog Outputs Analog Output Scale units Diagnostic Output Test Points Diagnostic Analog Output Test Points237 Viewing Active Drive Faults Drive FaultsError Messages Resetting FaultsError The maximum limit of Instances is reached Non-Programming Error MessagesFYI Your Application has Programming Error MessagesError Your Application is not valid to download Error a FM3 number’s mantissa must be between -2147483647Error Program Instance does not Exist Error Can only compare,,etc numeric resultsError Couldnt find named Variable Error Couldnt find named Variable from TextError The destination variable is Read Only Error Syntax error encounteredError Text Strings are limited to 12 characters Error The destination variable does not accept Data243 Error This variable type cannot be assigned a value Error This instance does not existError This is not a fully qualified variable Error This variable cannot be assigned a selection valueWatch Window Online Status Indicators246 Motion Status Global Where Am I ButtonFM-3 Programming Module Reference Manual 248 Dimensions and Clearances Specifications250 Cable Diagrams SNCE-XXX Cable SNCDD-001.5 Cable SNCO-003 Cable SNCI-003 Cable SNCLI-003 Cable CMDX-XXX Cable CMDO-XXX Cable CDRO-XXX Cable TIA-XXX Cable DDS-XXX Cable TERM-H Head Terminator TERM-T Tail Terminator CMDS-XXX Cable CMMS-XXX Cable CFCS-XXX Cable CFCO-XXX Cable CFOS-XXX Cable FM-3 Programming Module Reference Manual 264 Check Box AmplifierAxis Baud RateDIN Rail ConfigurationDestination Dialog BoxFlash File Global Where AmFirmware FlashLeast Significant Bit Input FunctionInput Line JogOutput Line Option ButtonOpto-isolated Output FunctionTravel Limit PowerTools ProRadio Button Serial PortView VariableWindows, Microsoft FM-3 Programming Module Reference Manual 272 Index Symbols274 275 FM-3 Programming Module Reference Manual 276